SOUND TECH NEWSLETTER - 2004
INDEX:
Sound Tech News, Sound Tech Muzzle Cans �1;
9mm Wet Cans, Steel Targets, Suppressor Alignment, Russian Space Pen �2; .22
Rifle Prototype, Aguila�s 60-Grain Subsonic Round �3; 10/22 Pocket Rifle, MK II
Shell Catcher, Stainless MK II Survival System, Animal Control, Expanding
Subsonic Bullets �4; Casting Effective Bullets for Live Animals, .223 Cans for
Ultimate Suppression �5; Our Newest Line of .223 Cans, Law Enforcement and the
M16 �6; B. R. Tuote Silencers �10; Aiming Points for Subsonic/Supersonic, Peep Sights
& Scopes, Runaway MAC � Get a Grip!, Long-range Cartridges �11; FN P-90,
Russian Vintorez Silenced Sniper Rifles, Suppressed Pistol Comments �13; A
Quieter Unsuppressed Rifle, Orders �19; Stay Subsonic for Maximum Suppression,
Anti-Gun Activity, Shipping Firearms �22
SOUND TECH NEWS (as of 1/2004): Old publicity concerns Mark's ST interview, which
appeared in the May, 2000 issue of Small Arms Review. They can be reached at
207-683-2172. A version of the enclosed AR15 article can be found in the Feb. 2001
issue of SAR. Mark's 120 page manual on the Ruger 10/22 is still available from
Paladin Press at 303 443 7250. Mark�s book on the New Military Service Rifle is
currently being published by Paladin, and should be available in a few months.
An old article on the Pocket Rifle and Aguila�s 60-grain SSS round, 10 pages,
found in the Annual Special Weapons for Military & Police � 2001, and the
.308 cans, found in the mid year 2001 issue of the same publication. The new
.50 BMG can is an expanded version of the .223 can, 2.3" in diameter and
12" long, with a weight of 5.5 pounds and a retail price of $1,200. These
aren�t fun to make, but they have been working very well, with a minimal 30 dB
reduction. An article on both the .50 can and the .300 Rem. Ultra Mag can may
be found in the January 2003 issue of Special Weapons for Military &
Police. The Sound Tech .50 cans make shooting the big .50 BMG rifle without
hearing protection possible, and reduce the recoil about as much as a good
muzzle brake. Sound measured 5 meters to the side of an Accuracy International
.50 was taken at 157 dB, which would calculate at 180 dB a meter from the
muzzle. That is very serious, ear-damaging noise. Suppressed sound a meter to
the side of the muzzle was 151 dB, and 131 dB at the shooter�s ear. The bullet
flight noise from the .50 BMG round is around 148 dB. Of importance to the
shooter, the suppressed noise was 131 dB, well below the 140 dB that it takes
to damage hearing, and muzzle flash is gone. We have been working on a can for
the 20mm Vulcan, and should have that up and running in a few months. We did a
redesign on a grenade launcher for Crane Naval Warfare center. And finally, we
have completed developmental work on the FAT BOY, a short, thick integral can
for Ruger�s 22/45 pistol and they are now in production.
The big news at SOPMOD is the ongoing
improvement of the M16 assault rifle for our military forces, complete with
silencers and a host of features wished for but not yet provided. Lake City
apparently produced about 7 million rounds of the new 6.8mm cartridge for
military testing in the M16, which has fallen into disfavor in recent months.
The .223 cartridge and the M16 may be replaced in the future. We are finally
building lightweight 9mm and .40 S&W cans for Glock (and other pistols with
tilting barrels) that won�t cycle with heavier suppressors. We are also
building suppressed 10/22s for steel plate competition. A number of you have
asked for special cases to fit the CZ 452 family of .22 LR and .22 Magnum
Rimfire rifles. We have contracted with a manufacturer of professional web gear
and have a few examples. Will let you know what pricing will be after they let
us know. Case colors so far are black, camo, olive drab, beige and gray. The
.17 Hornady Magnum Rimfire round continues to sell very well, and we are
suppressing quite a few rifles in this caliber. The .17 is accurate and works
well on animals weighing up to 2 pounds, but is not recommended for heavier
critters. The .22 Mag. is an older cartridge, but has far more lethality than
the .17. We like the CZ 452 rifle in .17 and .22 Mag. more than those from
other manufacturers, so far. Savage and Marlin .17s are accurate, for what
that�s worth.
SOUND TECH� INTEGRAL V/S MUZZLE CANS --
THE SCREW-ON MILLENNIUM CAN & THE WELD-ON MONOLITH: Early in 1994 Mark was visiting with silencer guru, Al
Paulson, when the topic of future trends came up. Al was bemoaning the fact
that the trends seemed to be going in the direction of small-diameter, integral
cans - a movement to visually conceal the fact that a weapon was suppressed,
rather than a frank, honest, traditional attempt to do the best job possible
with available technology. While integral rifle cans may look neat, there are
quite a number of serious problems inherent in their construction, such as
expense, inaccuracy, fouling and reliability. Over the next two days Al laid
out a convincing argument that his premise was sound.
About this same time Mark was influenced by
George Dyson, a kayak builder/enthusiast/ historian/writer, living in British
Columbia. George started as a young boy, building kayak frames and stringers
from steel electrical conduit. After moving to British Columbia, George
eventually found himself making native Alaskan kayak designs using lightweight
aluminum aircraft tubing, held together with nylon seine twine soaked in epoxy.
The construction method may sound unorthodox, but works surprisingly well.
George then used these space-age kayaks to explore thousands of miles of
Canadian and Alaskan coastline, some of the roughest water in the world. The
thing that most impressed Mark was George's persistence as he built kayak after
kayak, using variation after variation of native designs, ever searching for
the most efficient models. The more George built, the better he became at the
art, which after many years became an established science. Time and effort
directed repeatedly toward a central theme eventually resulted in brilliant
designs that worked extremely well. Mark started doing a similar thing with the
screw-on Millennium and weld-on Monolith muzzle cans.
During the intervening years Mark and Sound
Tech have conducted a considerable amount of original research into muzzle can
technology. Because the .22 rimfire round has an extremely low propellant to
payload ratio, much of the effort was concentrated there. Over 200 prototypes
have been designed, built and tested. Mark performed barrel cutting/velocity
experiments to find optimal barrel lengths for subsonic velocity in different
calibers. He also performed ballistic testing to understand, in his own mind,
what actually happened when a bullet struck, and what was important for optimal
sub and supersonic terminal effect. Early exploration tended to be minimalist,
with small diameters and short lengths. As the inexpensive, welded steel, M-Can
series was advertised and sold, and as market acceptance increased, primary
grid diffusers were combined with perforated blast and S baffles in
increasingly larger envelopes. Cans were carried to extremes, and then reduced down
to their logical conclusion. Patented M-Cans are now built in calibers ranging
from the tiny .17 to .223, 6mm, .308, .338 Lapua Mag, .50 BMG & 20mm
Vulcan.
Sound Tech muzzle cans are built of tough,
welded steel. They are inexpensive, long-lived, efficient, robust, and the
strongest in the industry. While chrome moly steel is tough, it is also heavier
than aluminum, and our policy is to take toughness and reliability over a small
savings in weight almost every time. Curiously, our centerfire rifle cans are
lighter than those of the competition because they are welded instead of
threaded together, and very carefully designed. New designs and different
variations on the central theme have come out to claim a niche in the
marketplace. The screw-on is popular where versatility is required, as it may
easily be moved from weapon to weapon. The weld-on Monolith is popular where a
rock-solid pistol or compact rifle is called for. We have improved the Monolith
and now offer it on the Ruger 22/45, with the name of FAT BOY. The 1.4"
diameter FAT BOY Monolith on a heavy-barreled 22/45 pistol allows an extended
sight radius, as a front sight can be mounted directly on the exterior of the
can. We have received rave reviews on the FAT BOY package from police training
officers and animal control personnel. It is quiet and tends to foul the
pistol�s action less than other designs. Quite a few FAT BOYs are being carried
in the trunks of police cruisers, as they have turned out to be just the thing
to handle snakes in back yards and animals injured in traffic, without arousing
neighbors.
Four years ago we picked up a few new Czech
CZ452, .22 rifles that were sold at a favorable price, and have been
suppressing them. We cut the barrels to about 11" and welded a 1.1"
by 7" can to the end. The net result is a very handsome,
traditionally-styled, European classic rimfire rifle with a good trigger and
excellent accuracy. This rifle must be used with subsonic 40-grain ammo for
ultimate silence. It is extremely quiet with subsonic ammo, and is an excellent
buy. We use our CZ demo weapon for offhand target practice on a 2" steel
disc at 65 yards, for a break from long hours of working in the shop. One
customer told us that the suppressed CZ 452 rimfire rifle was the finest thing
we�ve ever done. He was very impressed with its offhand accuracy, having made
some spectacular shots at 250 yards with his suppressed rimfire CZ. These
excellent rifles continue to be available at a reasonable cost. If we could
only have one firearm, the suppressed CZ would be the one that we would choose.
The CZs are much better than the Ruger 77/22, since they have accurate barrels,
good triggers and functional magazines, which many 77/22s unfortunately don�t.
For overall performance it is very hard to beat a medium length (11")
rifle barrel with a traditional muzzle can in a scoped, bolt-action rifle. We
also treat the Ruger 10/22 in a similar way, calling both models The Classic.
For some reason we have found the inexpensive semi-automatic 10/22 to be considerably
more accurate than the 77/22 bolt rifle, however neither are as accurate as the
CZ bolt rifles. CZ also manufactures more expensive American style bolt rifles
in .17 HMR and .22 Mag, and these work better for extended ranges.
For those who must have the most compact
package in an accurate rifle, the 10/22 Pocket Rifle combines a medium
diameter, 7" can with a folding stock and a legally registered short
barreled rifle action, to yield a weapon that is less than 18" when
folded. We have to have an action that was made before 1994 in order to comply
with the 1994 Brady Law and its provisions against semi-automatic assault
rifles. Incidentally, these provisions will probably go away in September of
2004. In the meantime, we need a 10/22 with a serial number starting below
236-. See a very extensive article on this weapon in the 2001 Guns &
Weapons for Law Enforcement Annual. When asked about the most useful weapon we
stock, we again have to recommend the CZ 452 bolt-action rifle with a short
barrel and the 7" muzzle can welded to it. The CZ with a muzzle can is the
most impressive silenced rifle we have ever turned out.
THE RUSSIAN SPACE PEN: This story started and ended within the early days of
NASA, but it has bearing on present day attitude of the federal government
because leaders and administrators are spending money (cubic dollars) that
isn�t theirs. It is always easier to spend money that belongs to other people.
Even before the U.S. sent men into outer space, scientists were concerned about
being able to write with pen and paper in the extreme cold and zero gravity
conditions of outer space. Grants were written and over five million dollars of
hard-earned, taxpayer�s money was spent with contractors on the development of
the so-called, ballpoint "space pen". The Russians spent nothing.
They simply used pencils. Often we get caught up in things that are overly
complicated when a much cheaper, simpler solution is already at hand. The
left-handed, fine thread with a simple shoulder suppressor mount, v/s the
complex quick release coupling is another case in point. The most elegant
solution doesn�t always have to be the most complex.
9MM WET CANS: We have started to make wet cans for a number of
pistols. The most reliable pistols are those that were originally designed by
John Browning, who discovered that a cartridge of modest power would
temporarily stick to chamber walls until internal pressure dropped, allowing
the design of a semi-automatic weapon that did not require a locked breech.
Offered in .32 auto and .380, these pistols were eventually copied by the
Germans as the Walther PPK and by the Russians as the Makarov. They are
currently in production by a number of companies. Some of the best are made by
Bersa , Baikal and Beretta in .22 LR, .32 and .380 Auto. While a bit crude on
the exterior, the Makarov in .380 is probably the most reliable of the lot.
This family of self-loading pistols with fixed barrels will cycle reliably
because they have exceptionally strong recoil springs, and because the blow-back
style of operation is not diminished with the addition of the weight of a can
on the muzzle. Pistols of this type are typically limited to .22 LR, .32 and
.380 auto. More powerful cartridges will usually tear up this kind of action,
hence the 9mms, .40s and .45s usually have moving barrels with fixed breeches.
Pistols with moving barrels are delicately balanced, and are usually finicky in
operation. Taurus and Beretta pistols seem to be more forgiving of weight
addition and ammunition variants. While Glocks are the most popular pistols,
they are the least likely to function with an unboostered suppressor.
Additional weight on the end of a moving barrel usually prohibits reliable
semi-automatic cycling, and while some don�t like this, others do because the
sound level of a suppressed weapon with a locked breech is extremely quiet. The
out-of-production Stealth, by Heritage Arms in FL has a fixed breech, a compact
size and was available in 9mm and .40 S&W. This pistol has a fixed barrel
and works well suppressed, if one can locate a threaded barrel for it.
Sound Tech�s unboostered wet cans are of
steel, with some aluminum internals, and are 1.4" in diameter by 7"
long. They weigh about 12 ounces, and will of course allow quiet cycling with
any fixed barrel pistol and subsonic factory ammunition. The aluminum cans
perform with about 34-dB reduction when used with ablative in the rear chamber.
We occasionally insert a little water-resistant grease in the rear chamber of
the cans to add a measure of corrosion control. Grease will last and dampen the
sound level for about 12 shots, but it is filthy. A customer called to tell us
about KY Jelly and ultrasound lube. These compounds work extremely well, and
are easy to place using an extended tip. The can is easily washed out with
water after shooting. We experimented with titanium cans, but will not offer
them for sale because they didn�t hold up. Few of the other aluminum cans from
other manufacturers will hold up indefinitely either, because aluminum is soft
and prone to failure, even though it is very light in weight. With practice, a
self-loading pistol can be manually cycled rapidly, and this will allow the use
of very silent shooting in situations that require it. We will soon produce a
lightweight aluminum can in 9mm for special situations. We expect that it will
be fragile and need care in handling.
We also produce boostered cans in 9mm &
.40 S&W. These are of all-steel construction, 1.4" in diameter, about
8" long and weigh about 20 ounces. They will allow any pistol with a
moving barrel to cycle because a spring-loaded piston in the rear of the can
boosts the barrel rearward with each shot to help cycle the action. The reason
for the extra weight is that these have to be built entirely of steel in order
to take the abuse from the internal recoil booster. We do not feel that cans
with aluminum bodies will hold up indefinitely. We have built a few aluminum
cans, but discourage the practice because of long-term reliability problems. If
you want to shoot with relative, uncomplicated silence, use the smaller,
unboostered can in either 9mm or .40 S&W, and cycle the weapon for each
shot by hand. If you want semiautomatic action in a Glock pistol, go for the
longer, heavier, boostered can. It will allow flawless cycling with subsonic
ammunition. Use only subsonic 9mm 147-grain ammo in a suppressed 9mm pistol!
We used to build large cans to mount on
scoped Thompson Contender pistols and rifles with 6" barrels in .38
Special, for control of deer and nutria. We now are using the same weapon in
combination with the tiny 7" Wet Can for the same purpose. A little KY in
the rear expansion chamber provides excellent suppression, and a soft lead
FNHBWC 148-grain bullet at 800 fps expands and performs well on thin-skinned animals
weighing less than 150 pounds. Indeed, as the animal control industry becomes
more sophisticated, contractors and municipalities are going to the wet can
mounted on the Contender in .38 Special for urban work, where a subsonic weapon
is the most quiet. Supersonic .22 rimfire Magnum rifles work well for longer
shots and animals up to 60 pounds. For feral hogs and wild dogs the stronger,
heavier, Thompson Encore or Ruger bolt rifle is employed in .44 Magnum. The .44
Magnum can be used with supersonic loads for the larger, tougher hogs, while
factory subsonic .44 Special rounds with wadcutter bullets can be used for
thin-skinned animals. We use a 1.5" diameter wet can for the 7.62 x 39mm
Russian round and for pistol calibers larger than .38. Subsonic .308 and subsonic
7.62 x 39mm ammunition is extremely quiet. Few within 30 yards will hear the
report from either round. Those who do hear a report will often fail to
recognize it as a gunshot. A single-shot weapon encourages responsible, aimed
fire with a reasonable interval between shots. Larger calibers are typically
louder because baffle and end cap holes often have twice the area. The rule of
thumb is to use the smallest level of power that will perform effectively.
Starting with .22 LR, the move is to .22 Magnum, .38 Special, to .44, and
finally to .308. For rural areas and airport runways the move in the industry
is to a full-powered .223, with a Black Hills 60-grain soft point round. We
have been experimenting with the .223 necked up to 6mm, the 6mm PPC and the 6mm
BR. These cartridges are hand-loaded propositions, but they deliver quiet,
accurate power out to 200 and 600 yards, respectively. Please note that the
less powder it takes to do a job, the quieter the suppressed report will be.
STEEL REACTIVE TARGETS: We have recently become aware of a small firm building
a range of steel targets out of armor plate. The targets are well made and
prices are reasonable. Phone Mike at Marine Supply for more information. 205
669 5414.
SUPPRESSOR ALIGNMENT: All screw-on cans need a threaded barrel and a
shoulder to seat against. The threads pull the rear of the can against the
shoulder, and this keeps the bore and the center of the can in alignment.
Generally speaking, the direction of the threads should oppose the direction of
the rifling. Most rifling is right-handed (with the exception of barrels for
Thompson Contenders). Barrels with RH rifling should be threaded LH, as that
tends to keep the can tight against the shoulder during firing. If both rifling
and threads are of the same "hand" the barrel will tend to back out
of the threads in the can (in reaction to bullet torque) as the weapon is
fired. A single-point mount has the threads and shoulder in close proximity to
each other. A two-point mount has the shoulder and threads from 2" to
8" apart. A two-point mount is considered to be more forgiving, stronger,
heavier, more stable and more expensive. We used to make systems with two-point
mounts, but they gave trouble with corrosion and failure to unscrew, so we are
now using a single-point system of relatively large dimension. In most cases
the quick release couplings used on large caliber rifles have been dismal
failures. They often don�t release when they should, and have no provision for
tightening after they wear and get battered. We recommend the occasional use of
a little grease on barrel threads and in the rear chamber to slow the effect of
corrosion. Threads and a carefully machined shoulder are now placed on the
barrel's muzzle. The diameter of the threaded section of the barrel should be
as thick as is practical for durability, resistance to unscrewing, and to
stabilize the bullet at the critical moment of departure.
.22 RIFLE PROTOTYPE: As a suitable weapon does not currently exist, we
were asked to make a survival rifle of extremely small size. We are building
registered short barreled rifles based on Ruger�s 77/22 and CZ�s bolt action
rifles. These typically have 5 to 13" barrels coupled to 7" Monolith
muzzle cans. They are quiet, accurate and compact, but require two transfers to
dealers and government agencies, or two $200 tax stamps to individuals. The
bullpup prototype will not be available in the foreseeable future, but we are
now working on rifles with folding stocks. Centurion is the importer of Aguila
subsonic ammunition. Phone-- 800 545 1542.
AGUILA�S 60-GRAIN SUBSONIC ROUND (named SSS, for sniper, subsonic) will usually cycle
in Ruger's 22/45 Fat Boy pistol, and in bolt-action rifles. In most semi-auto
rimfire weapons we have found that the short case retracts from the chamber
before the firing cycle is totally completed, causing a loud noise, ringing
ears and particles to emanate from the action area. The same thing occurs with
MK II pistols, although they feed better than 10/22 rifles because they have
feed ramps. This is very disconcerting in any suppressed weapon. The slow 1
turn in 16" twist in existing barrels will not always stabilize the
heavier projectiles in colder temperatures. This could result in hunting,
tumbling and keyholing. Some weapons will do this, while some will not. Almost
all solid .22 Rimfire rounds will flip to the base-forward position after
entering tissue, causing greater damage. The SSS round often bends on contact,
and then travels sideways through tissue. Hollow point bullets usually expand
at the tip and do not tumble, generating a larger-than-normal but more shallow
wound cavity in flesh. Generally, the faster twists (from a turn in 9 to
14") work more reliably with the SSS. Again, empty SSS shells eject
prematurely on the 10/22s and MK IIs, causing loud noises when high-pressure
gas dumps out the breech. The muzzle discharge noise from the SSS round is
characteristically loud in any unsuppressed weapon, but extremely quiet in a
weapon with any sort of suppressor mounted. An integral suppressor typically
has a very short barrel inside, and one will not get very good ballistic SSS
performance without a 10" long barrel. Barrels longer than 10" serve
only to slow the bullets down, in our experience. Feeding is often a problem on
the 10/22. Accuracy is fair, but not remarkable. When our bolt-action rifle was
sighted in at 50 yards, we found a 14" drop at 100 yards. Up and down is a
real problem at longer ranges. From point blank, or absolutely level elevation
the SSS round drops from 13 to 17 feet at 100 yards, and from 63 to 87 feet at
200 yards. Again, barrels longer than 10" slow the SSS round down,
increasing drop. We were shooting at a golf ball from a very solid bench rest
at 110 yards. Sometimes the bullet impacted properly. Sometimes the impact
point was 6" higher or 10" lower. The problem relates to differently
metered powder charges in different rounds, a quality control problem that may
have been worked out. The SSS ammo is very quiet in a suppressed weapon with a
muzzle can. At 80 degrees F we got 760 fps out of a 5" barrel, 908 fps out
of a 10" barrel, and about 650 fps out of a 28" barrel. We did a
barrel cutting experiment on a 77/22 barrel and plotted the curve to find the
length that delivered the greatest velocity, which again, appears to be about
10". We don't expect to ever see the 950-fps advertised by Aguila, as
there is little room for powder in the .22 Short case, and powder is easily
spilled during the loading process, preventing compressed loads. Since the 60-grain
projectile weighs 50% more than a standard .22 LR round, it tends to penetrate
more deeply. In impromptu tests we found penetration to be about a third
greater than with standard ammunition. Our clients in wildlife management
programs tell us that the heavy slug always penetrates, usually turns sideways,
and rarely exits the skulls of deer that they collect. We are told that the
stopping power of the slow-moving SSS bullet appears to be greater than typical
40-grain, .22 LR loads, but that accuracy is only fair. The round-nosed,
flat-based SSS bullet may not be stable in flight. It is not particularly
accurate in a barrel with the standard 1 in 16" twist. We got 6 to 8"
groups at 100 yards with a factory 77/22 varmint rifle, and 2" groups with
shortened, modified, silenced barrels. We also tried a ported, shortened barrel
in a 10/22. The porting reduced gas pressure on the base of the bullet as it
exited, allowing greater accuracy, and we now do this routinely on all barrels
mounted to Monolith cans. Again, Centurion's phone number for orders is
800-545-1542. They also make a very quiet 20-grain round called the Super
Colibri. This round is very useful for pigeons and small rodents inside
buildings. Like the SSS, it is extremely quiet in a suppressed weapon. Read
Mark�s intensive article on Aguila�s specialty rimfire ammo in the May 2000
issue of Tactical Shooter Magazine. Some Wolf rimfire ammo is very accurate.
Hornady now puts out their .17 rimfire Magnum
round (HMR), with Ruger, Marlin, Savage & CZ making rifles to handle it.
Every major manufacturer is now making rifles and for the .17 HMR. Rifle
accuracy is good, with a velocity of roughly 2,500 fps, but the bore must be
regularly cleaned in order to maintain that accuracy. We are building suppressors
for the .17 HMR round and find that the report is fairly quiet, even though the
bullet is supersonic. We shot the .17 at a 1-gallon water jug and found that it
self-destructed and did not exit the far side of the jug. The .17 rimfire round
works well on varmints weighing less than 2 pounds. It is not reliable on
coyotes unless only headshots are taken. While the .17 is safer for use in an
urban environment (because the projectile usually breaks up on impact) the .22
Rimfire Magnum is still a better, more effective varmint round for ranges up to
150 yards. Exiting a 16-inch barrel (the most efficient barrel length for both
the .22 LR and the .22 Rimfire Magnum) we got about 1,850 fps with 40-grain
ammo, and 2,000 fps with 33-grain. We built up a pretty little American style
CZ rifle with a small 1.1 x 7" can. Accuracy was excellent, and the crack
from supersonic ammo was minimal when shot over an open field. This is an
effective suppressed weapon for varmints at intermediate ranges. We shot the
little rifle into a block of hard, dry poplar and were surprised to see
penetration of roughly 10".
The military and law enforcement personnel we
talked to at the last SHOT Show want a very short, lightweight, compact rimfire
rifle design for survival and for handling little problems that often come up.
With all the stuff military personnel have to carry, the lighter some of that
stuff is, the better. We are soliciting more input before finalizing a rifle
concept. The compact nature of H&K�s little MP7 is close to what we have in
mind. A heavy barreled 77/22 weighs about 9 pounds, complete with heavy wood
stock, large scope and heavy suppressor. Our short-barreled 10/22s and Youth
CZs weigh about 5 pounds. The full-stocked versions have an overall length of
29", while the folding stock versions measure about 18". ArmaLite
built a tiny bolt-action survival rifle chambered in .22 Hornet back in the
fifties. The wire stock version was closer to what today�s military is asking
for, although they now want the rifle chambered in .22 Rimfire Magnum. A
semi-auto rifle in the suppressed mode is not nearly as quiet nor as light as a
rifle with a fixed breech, so after a considerable amount of deliberation we
will probably go to a pump action with a bullpup or a folding or sliding stock.
We have been working on this concept for many years, and finally see light at
the end of the tunnel.
10/22 POCKET RIFLE: We are continuing with plans to produce a suppressed
weapon designed to handle all .22 LR rounds, and another in .22 Mag. The rifle
will have a small muzzle can. It will probably have a final weight between 2
and 4 pounds. It will have an overall open length of 35", in order to
comply with Federal regulations for civilian ownership in the U.S. A shorter
SBR version with folding stock will be available 18" in length. If the
rifle turns out to be a pump it will have a bottom eject, a trap in the butt to
retain spent cartridges, a single-column 10-round detachable magazine, and be
equipped with extensive sound deadening to keep action noise down. A scope will
be mounted forward, above the integral suppressor. We will release details as
development proceeds.
STAINLESS MK II SURVIVAL SYSTEM: We have a removable, non-attached buttstock to aid in
holding the 22/45 Fat Boy steady. We were surprised to learn that the iron
sights work fairly well up close to one's eye, but note that Brownells carries
a replacement peep sight insert for the rear sight that works even better. This
three-piece set works well as a survival system for boat or camp. Those made of
stainless are brushed and left bright. Those of chrome moly steel are powder
coated black. Call if interested.
ANIMAL CONTROL: Some federal game control officers continue to use the
.270 for deer collection on U.S. airport runways. Developed in 1925, the .270
has been used for this sort of work over the past 75 years. Better calibers are
available, but tradition is tradition. If you build one of these, go for a
proven, reliable weapon like the Remington 700 Varmint rifle with a synthetic
stock. Don�t buy a piece of junk with a thin, whippy barrel and expect it to
shoot accurately at long range. The .22-250, .223, .243 & 6mm BR are much
better rounds, since they use fairly light, explosive bullets -- moving very
fast. We were recently talking about this with colleague J.D. Jones of SSK
Industries. In my view the larger, heavier calibers are a legal liability,
since launching heavy bullets in an airport environment could result in an
aircraft strike. Small, light bullets moving very fast will typically
disintegrate on striking an animal or the ground. Heavy bullets could go on and
either strike a passenger or damage an aircraft, which could result in a
catastrophic crash later. There has been enough of a problem in this regard
that guidelines will eventually be formulated to use calibers that are tailored
to the task. Suitable bullets range from 45 to 60 grains in .223, the most
economical caliber. The Black Hills 60-grain soft-point in .223 has become the
standard in the animal control industry. These must be driven through a barrel
at least 20 inches long in order to be effective and totally fragment. In
.22-250 the bullet weight runs from 45 to 60 grains. In both cases the
ballistic tip bullets have been shown to disintegrate most effectively. The 6mm
BR is also a useful caliber, with a little more punch. Only headshots should be
taken. Velocities range from 3,300 to 3,800 fps, and the effective range can be
up to 300 yards.
More and more contractors and officers are
using suppressed weapons for animal control. The 22/45 Fat Boy pistol is the
weapon of choice for small animals at close range (if one can shoot it
accurately) as it is more compact and can be holstered or stowed in a backpack
if one has to walk a long way or carry heavy things. The animal control people
have great respect for the Pocket Rifle, as it makes their job easier. Those
skilled in the art are now using the .22 LR for all of their collection
efforts.
A number of federal wildlife offices now use
the CZ 452 American rifle in .22 Magnum Rimfire for intermediate tasks � such
as the taking of does and coyotes within 100 yards in rural areas. Another
caliber worthy of note is the Remington .221 Fireball, which was originally
developed for pistols, but works well in a rifle with an 18" barrel. The
small capacity case is very efficient, which means that it uses very little
powder to achieve its velocity, and therefore is easily suppressed. Another
cartridge with greater capability is the 6mm BR, which has a range out to 1,000
yards, yet uses little powder and is extremely versatile. Remington is
currently producing rifles in .221 Fireball, which is effective on coyotes out
to 300 yards.
Loaded subsonic .308 rounds are fairly
expensive. In the past we've recommended the .44 Mag and .45 Colt with heavy,
flat-nosed bullets for large animals. We now have effective .308 subsonic
ammunition, and this gives the suppressed .308 sniper rifle far more
versatility. Practice with something else, or load your own subsonic practice
ammo, and use the expensive expanding stuff for serious shooting. Subsonic .223
rounds are available, but they offer little over the .22 rimfire. Black Hills
is back in the game with two subsonic .308 rounds. Their standard subsonic
round is very accurate but will not expand, leaving a wound channel about
1/8" in diameter and penetrating excessively. We have tried their new
expanding round and find that, while it doesn't expand very much, the
experimental sacrificial plastic nose does self-destruct on impact, leaving a
very effective flat point to do more damage as it traverses through the target.
From field reports we've had, the expanding Black Hills rounds are accurate and
extremely effective on living targets. Pricing for subsonic and high velocity
ammunition that deforms substantially on striking tissue is greater, as the
bullets for these rounds are custom built. A standard 155-grain bullet ahead of
7 grains of Unique powder makes a fair subsonic .308 load. If accuracy is a
problem with a slow twist, simply turn the bullets around and shoot them
backwards. They will print better and do more damage upon striking. The
98-grain .223 bullets need a 7" twist in order to stabilize, and WILL NOT
WORK with a 12" twist. Subsonic rounds that will not cycle the M16 action
are fairly common. They are available from a number of suppliers at reasonable
cost. They are also easy to build for the home reloader. Since they use less
than 5 grains of propellant, they tend to be very quiet in a suppressed
firearm. Don�t waste your money on a self-cycling .223 round if you are
shooting a bolt-action or another manually cycled weapon � like the newer pump
and bolt-action AR15 uppers that are coming out on the market lately.
IF YOU REALLY NEED SUBSONIC .223 AND .308
AMMO THAT WILL BE EFFECTIVE ON LIVE ANIMALS, ANOTHER OPTION IS TO CAST AND LOAD
YOUR OWN BULLETS. Flat-nosed bullets
with flat bases (a true cylinder) are most effective. The African hunters of
old used solid bullets with noses shaped like a hemisphere (ball end), and
these were the most stable of all the possible shapes. Regardless of what they
hit on the way through, they continued on a straight and very deep path. There
is a big difference between high-speed, supersonic bullets, and low-speed,
subsonic bullets. Supersonic bullets should be sharply pointed, with a smooth,
streamlined shape that will slip easily through the air because the frictional
drag on supersonic bullets is roughly four times that which pulls on a subsonic
bullet. It takes a lot of energy to break the sound barrier on a continuous
basis. A properly constructed supersonic bullet moving at Mach 3 or 4 has the
power, speed and centrifugal energy to easily upset on contact with a live
target, expanding and delivering most of its energy in the process. A subsonic
bullet will not expand to a significant extent; thus it should have a shape
that will do the most damage before it leaves the barrel. Dr. Fackler's
experimentation tells us that this most effective shape will be a flat nose.
When someone pulls together an intensive body of research that leads to an
obvious conclusion, we believe them. With regard to a flat nosed bullet, drive
a piece of 1/2" diameter water pipe through a wooden two-by-four with a
hammer, and you'll see what we are getting at with regard to damage resulting
from such a shape. Our research tells us that the most effective bullets will
have flat noses and bases, with just enough roundness on the front and rear
corners to allow them to be shoved into cases and fed into chambers. A soft
lead bullet deforms upon entering flesh and tends to be effective at relatively
close range. A sharply pointed bullet does not make for effective subsonic
animal control unless it has its tip filed to a 45 degree angle, so it will
dive and go sideways like a spoon nose. Jacketed bullets are usually more
accurate than cast bullets.
Some of the accuracy increase or decrease
with subsonic bullets has to do with the way a powder charge obturates or
mashes the base of a bullet forward. If the base is not flat the sides will not
be supported by the barrel, and will often mash crooked. Indeed, if the forward
part of the lead core is too thin and not supported by the bullet jacket it too
will flatten out under supersonic acceleration forces during the first inch or
two of travel. Think of the core as being made of Jello and it will be easier
to understand. Some of our preference for a simple flat base has to do with the
secondary step that must be taken when the so-called boat tail is added. A
taper on
the back of a bullet is rarely put on
perfectly straight. Putting that rebate on the back changes the front of the
bullet. The boat tail is a fancied attempt to make a bullet tapered in the back
like a displacement (slow) boat, or the tail of an airplane. In military FMJ
bullets the boat tail is a feature that aids instability and helps the projectile
to do a 180-degree flip on the way through tissue, causing more damage without
violating the wording of the Geneva Accord. Bullets are not the same as boats
or airplanes. Boats & planes are self-powered, and (hopefully)
self-correcting. Bullets get only one power impulse to get and keep them
moving, are not-self correcting, and extreme accuracy is important. It is
easier to make and shoot an accurate bullet if it has a flat base. The bottom
line is that the benchrest people tell us that flat-based bullets tend to be
more accurate because they are more uniform when they leave the barrel.
Flat-based bullets are also more accurate because the square base tends to
leave or break with the crown of the barrel more cleanly, unlike a tapered base
which is more easily pushed to one side or the other as a bullet exits a
barrel. Finally, the flat base tends to remain stable in flight because the
wider base touches the air stream on a continual basis, further stabilizing the
bullet.
A .223 barrel with a fast 1 in 7" twist
may be capable of stabilizing a hard-cast Linotype bullet as heavy as
100-grains, at 950 fps. A .308 barrel with a 10" twist will stabilize a
180-grain (or heavier) Linotype bullet at the same velocity, if the
construction and weight distribution are correct. A heavy bullet with a deep
hollow in the base has for years proven stable at subsonic velocities. All cast
Linotype bullets should be tumbled in moly for 10 minutes. They should then be
stood on end and given a light sealing coat of Hornady One-Shot, spray case
lube on both sides. Don't use gas checks, as they sometimes fall off inside
suppressors, and are tough to shake out. One is best off using a bullet with
minimal grooving and only moly and One-Shot for lubricants. Melt and cast the
lead out of doors to avoid getting lead poisoning from fumes. Stay with the
harder Linotype alloy instead of pure lead, which is normally too soft. Seat
blunt-nosed bullets deeply, so the shells feed and chamber easily from the
magazines. Magma makes bullet-casting machines and molds for those who require
high production.
.223 TACTICALCANS FOR ULTIMATE
SUPPRESSION: Some time back customer
had us make up a 1.6 x 5" .223 can for his M16 Commando (with a 16"
barrel) for law enforcement demonstrations. The short can took about 26 dB off
the report, yet made for a fairly compact system. It should prove handy for law
enforcement operations in confined spaces. We now use the 1.6 x 5" as a
compact model, a 1.5 x 7" as standard, and a thinner 1.4 x 9" can for
use with subsonic ammunition. Expect about 130 dB with 55-grain military ball
ammo, and 108 dB with subsonic. The 7 & 9" cans on bolt-action sniper
rifles are extremely quiet and very accurate. Shots fired with .223 subsonic
ammo were barely audible at 5', and absolutely could not be heard 25' behind
the weapon. We shot some of the 22 LR dedicated uppers for the M16 in
combination with the 7", .223 can. One option for occasional shooting is
to use subsonic .223 ammo, which is becoming more available as the need becomes
apparent. At Eddie's Alabama Quarry Shoot we were easily able to hit clay
pigeons and small exploding targets laying against a rock cliff at 150 yards
with supersonic military ball ammo. We liked the unit so much that we had Tom
Hoel of Tactical Advantage in Colorado (303-940-1921) assemble an M16 demo unit
that we suppressed in a similar manner. This rifle is the quietest M16 we've
fired to date.
Our small .223 cans were thoroughly wrung out
at the Anniston and Piedmont Quarry Shoots, and they deliver their best
performance when hot. Don't know why. We say that it is best to limit the
amount of full-auto fire to a single 30-round magazine, but few heed this
admonition. At 100 rounds the can will get so hot that the paint will melt or
burn off the middle of the can. If the can gets red hot the primary expansion
chamber will probably bulge, as steel becomes plastic at that stage. The barrel
will also be permanently damaged at that point, as the use of a can greatly
increases the amount of heat that is retained in the barrel as well. Tests
conducted by the Naval Warfare Center at Crane, Indiana showed that a
suppressor caused the barrel to heat up to such an extent that the rifling was
totally gone after 140 rounds of rapidly delivered fire, and it wasn�t much longer
before bullets started coming out of the side of the barrel at the sight tower,
where the gas hole weakened barrel integrity. It may be fun to fire an M16
full-auto, suppressed, but be aware of the damage you will be doing to your
barrel and action. We will not warranty heat damage. If you get a can red-hot
from abuse, and it bulges; that's your problem, not ours. Remain vigilant and
keep the can tight on its tiny threads! Use restraint with the M16! Unless one
is in a very unusual combat situation there is no need for continued, excessive
full-auto fire. We can thread post ban barrels 11/16" N F - left hand for
pre ban rifles. This larger thread is more rigid and holds up better than the
inadequate standard �-28 thread.
OUR NEWEST LINE OF .223/5.56mm CANS: Now consist of the small 5" compact entry model
(which has a base retail price of $485), a 7" & a 9" slim-line
model that is custom-made. The price varies according to how much machine work
we have to perform. The dB reduction on the cans varies from 26 to 42,
depending on ammunition and barrel length. We like an M16/AR15 with a post-ban
H-BAR, and prefer to thread the end at least 11/16", NF, LH for a single
point mount. We demonstrated the 7" can on an M16 with a 13" H-BAR at
a large indoor shooting range in the U.S., which had a metal roof overhead. We
first fired military ball and subsonic with the can into a pile of rubber
backstop material at 15'. The instructors and range officers did not wear ear
protection, and were impressed. We cautioned them to wear ear protection. We
then removed the can and fired the same ammo out of the bare 13" barrel.
The report was devastating! The difference between the very loud and soft
reports appeared to impress them a lot more than simply firing the .223 rifle,
suppressed. At another demo at Ft. Lewis, Washington, an officer laid on the
ground and fired over a thousand rounds of military Green Tip through one of
Tactics/Professional Services new M16 uppers with a rapid straight-pull bolt, a
12" heavy barrel and Sound Tech�s slim-line can. The officer paused to let
the uncoated steel can cool, since it was turning blue from the heat. Mark told
him to go ahead and to see how many rounds it would take to cause damage. The
front and rear of the can eventually turned gold from the heat, while the
middle got and stayed blue. The can appeared capable of taking continual fire
at a rate of roughly 50 rounds per minute (about the most rounds per minute
that one can expect to shoot accurately on a continual basis). The officer was
obviously highly skilled and shot 30-round groups off a bipod (at 50 yards)
that were about an inch in diameter over and over through a period of about 2
hours. The can definitely got hot, but the impact never changed and the little,
heavy-barreled upper continued to function flawlessly. Another thing we noticed
was that the almost invisible stream of gas from the suppressor went straight
forward and did not raise dust, while firing unsuppressed M4s left a blazing
fireball and raised considerable dust.
Summary: If we have left you confused with
regard to a .223 can, we recommend a simple, 1.5 x 7" Tactical model with
a single-point mount and 11/16", left-hand threads in almost all cases. If
you want ultimate silence with subsonic and supersonic ammunition, go with the
thin line can with an 8 or 9" length. If you have a barrel that is already
threaded we will thread the can to fit 1/2-28 threads. The small �-28"
thread works, but we are not thrilled with it. The 7" can will do all that
needs to be done on the .223 on an M16. We do not use quick detach mounts as
they sometimes fail to hold, or they corrode in place if one is not careful.
Quick detach couplings cannot compensate for wear. LH, 11/16" threads (on
the M16) and 13/16" threads (on Remington .308 sniper rifles) are
stronger, cheaper, simpler, and they work. The screw thread system has been
around for a very long time, and for some things, it is impossible to improve
on. We can confidently say that threaded nuts and bolts will still be in use
100 years from now. One doesn�t put wheels on a pickup truck with �"
bolts. Similarly, we are not happy with the standard �" diameter thread on
the M16�s muzzle. Just because the U.S. Government does something in a certain
way doesn�t mean that is the best possible way to do a job. We are working at
pressuring manufacturers and the government to use a stronger, heavier thread
for holding suppressors on M16s.
LAW ENFORCEMENT AND THE M16: A number of law enforcement personnel have asked for
input on the use of a submachine gun (by definition, of pistol caliber) as an
entry weapon. We suggested that they bypass the subguns as being ineffective
and a legal liability in combat, and to proceed directly to a weapon with
enough power to do what needed to be done - the M16. The M16 costs about half
what the typical subgun costs. It weighs less, yet delivers roughly three times
the striking energy of a typical 9mm round. A better round is the .223
cartridge necked up to 6mm, and we may eventually see this on the M16. Finns during
WW II mentioned that, statistically, it took nine solid hits of 9mm ball to
take an enemy soldier out of action in battle. Soldiers from other nations have
reported similar findings in combat. While we currently have more effective
ammunition, today�s individuals are typically much larger in stature. Some
perpetrators and enemy soldiers are covered with a thick layer of fat, and may
be in better combat condition than they were 60 years ago, after emerging from
the depths of a depression.
As a battle rifle the M16 is a fairly good
weapon with two major flaws. Its gas system dumps burned powder residue
directly into the action - hence it must be kept fairly clean in order to
function reliably, and it needs a little more pep than it currently has. It was
said that Stoner considered an operating rod system, but rejected it because he
felt that it would be detrimental to accuracy. While the Russian AK 47 is not
as inherently accurate as the M16, it is a more reliable design. Filled with
sand, lying in mud, allowed to get rusty, the AK 47 will still fire when called
upon. A bit of sand, a primer, or a small pebble in the M16's action will tie
it up. Recent reports from Iraq indicate that soldiers are very unhappy with
the reliability of the M16 in sand, and this recent action may finally get some
improvements implemented. THE M16 MUST BE KEPT VERY CLEAN IN ORDER TO BE
RELIABLE. M16s & AR15s come with a number of different barrel lengths -
6", 10.5", 11.5", 13.5", 14.5", 16", 20",
24" & 26". As usual, the shortest and longest are of limited
value. Initially developed for varmints in the U.S., the .223 cartridge was
carefully redesigned to be a very efficient, low-powered, high-pressure
military round. We personally feel that the military developers should have gone
to a slightly larger diameter bore (like 6mm) in order to provide greater
volume and mass for the projectile, but now we see the 6.8mm being tested.
The report from an M16 with a short 6"
barrel releases a blast that is absolutely devastating. The shooter feels the
impact deep in his chest and forehead, even with very good ear protection.
Weapons with 6" barrels are prone to burning holes in their gas tubes. The
longest 24"& 26" M16 barrels are also freaks. They deliver
fractionally better energy than barrels of medium length, but not nearly enough
to justify the added length and bulk. The U.S. military conducted quite a bit
of testing with different barrel lengths - finally settling on an 11.5"
barrel in combination with a collapsible buttstock for light duty and close
combat, a heavier 14.5" barrel for intermediate range and general issue,
and a 20" barrel for longer range. Other lengths are available in the
civilian market. In use, the 11.5" barrel doesn't provide a long enough
push through the gas tube for proper cycling - hence the chamber is purposely
made sloppy, the gas port in the barrel is enlarged, and additional areas are
tweaked to aid functioning. Dr. Martin Fackler, a highly respected military
wound ballistician, feels that the 11.5" barrel robs the bullet of too
much energy, and has serious concerns about its effectiveness in combat. Some
M16s with 11.5" barrels are very reliable, but many more are prone to
malfunction. A few manufacturers are making M16s with adjustable gas ports, and
these are more likely to cycle with subsonic ammunition when adjusted for
maximum gas flow. The adjustable gas port is a good idea for a number of
reasons. It can be turned to minimum input for hot ammo, or turned to maximum
in situations of extreme cold, or when the weapon is exceptionally dirty.
We talked with a number of different firearm
experts, and all agreed that weapons with barrels longer than 14" are more
reliable than weapons with very short barrels. However, if a weapon with a
short 11.5" barrel has cycling problems, those problems will usually go
away when a suppressor is attached, as a can holds the pressure in the barrel
and gas tube for a much longer period of time. Those in enforcement absolutely
must have reliable weapons. With a 55-grain military round, expect about 2,780
fps out of an 11.5" barrel, 3,050 fps from a 14.5" barrel, 3,120 fps
from a 16" barrel, and 3,280 fps from a 20" barrel. The velocities
for M855 Green Tip, 62-grain ball ammo is far more dismal with short barrels
than the lighter 55-grain ball ammo. Muzzle energy is found by squaring
velocity in fps, multiplying that by the weight in grains, and dividing that
figure by a factor of 450,400. Respectively, the 11.5" barrel will deliver
944 ft. pounds of energy at the muzzle with a 55-grain bullet. The 14.5"
barrel will deliver 1,136-ft lbs., the 16" barrel -- 1,200-ft lbs., and
the 20" barrel -- 1,314-ft lbs. The 11.5" barrel thus delivers 80% of
what the 16" barrel would, and 72% of what could be expected out of
a 20" barrel. Remember that a tiny round that strikes with a
velocity substantially below 2,200 fps will not deliver an effective level of
stopping performance. This is a real problem with 62-grain ball ammo.
Relatively heavy rounds tend to get more energy out of a short barrel than
light rounds, but they will also penetrate walls beyond the primary target more
heavily.
Several we talked to really like the M16 with
the 11.5" barrel for its maneuverability. Most like the M16 with a
14.5" or 16" barrel. The 14.5" and 16" barrels deliver the
most energy and accuracy for their weight and bulk. Few accomplished marksmen
would hesitate to take a 200-yard shot with one, and we have found the three
short barrels just mentioned usually more accurate than a 26" barrel. This
is because barrel harmonics are lower and more stable in a short barrel. When a
bullet spends less time in the tube it is more likely to be delivered in an
accurate and consistent manner. We will talk about this in depth later, but a
thicker muzzle is usually more accurate than a thin muzzle. There is a big
difference between shooting paper and live targets with the marginal .223.
The light .223 bullet needs substantial
velocity in order to work effectively. Initially the boat-tail round was
designed to be marginally unstable, spun with a slow 1 turn in 14" twist.
It tumbled on contact, breaking in half at the cannelure and causing two jagged
wounds in one. Unfortunately the slow barrel twist caused problems in cold
temperatures. Under Arctic conditions the weapon wouldn't stay on a dinner
plate at 25 yards. Eventually a faster twist was adopted. NATO trials were held
in Europe, where it became apparent that a more streamlined, heavier bullet
would be more accurate and more effective at longer range. The standard round
was lengthened and streamlined, resulting in the 62-grain bullet we have today.
The 62-grain bullet needs at least a 1 in 9" twist. The long-range 70, 75
& 80-grain bullets need a 1 in 7" twist in order to work effectively
at all temperatures. LE personnel are not bound by the Geneva Accord, hence may
use any bullet that will do the job. Loaded ammunition is currently available
in weights ranging from 40 to 150 grains, with 80 grains being the upper limit
for supersonic, lead-cored projectiles.
Heavier .223 bullets are more strongly
constructed, and will penetrate fairly well. Lead melts at 700 degrees F. On a
warm day a lead-cored bullet will easily reach these temperatures from the
combined influence of bore pressure, bore friction and air friction. Lightly
constructed varmint bullets often blow up on the way to the target, as they
were never intended to spin as fast as 337,000 RPM (in a 7" twist barrel),
and should not be used. A number of departments have adopted the 40-grain
bullet for use in entering trailers and apartments, as this light bullet
typically dumps its energy quickly, and tends not to penetrate as many walls
beyond the primary target. A light .223 round is preferred over a 9mm or .40
S&W round, as it will not penetrate walls as easily. Its effect during a
headshot is devastating and instantaneous. Hornady builds TAP (tactical
application, police) .223 (and .308) rounds in assorted weights that are
designed to function in enforcement applications. We have not tested these
extensively, but plan to in the near future. Jeff Hoffman of Black Hills
Ammunition Co. favors their 60-grain softpoint bullet as an all-around, .223
enforcement projectile. It is a tough bullet that opens well and tends to stay
within the primary target. Black hills also makes a 77-grain round that is
performing well on live targets. These rounds are very accurate and versatile.
Ammunition manufacturers are very responsive of late, and are struggling to
give the industry anything it will perceive as better. Other rounds that come
highly recommended are Federal's LE223T1 - 55 grain, which has been rated best
for incapacitation, Federal and Winchester�s 69 grain JHP, and Black Hill's 68
and 77 grain JHP.
For a JACKETED, SUBSONIC ROUND in suppressed
weapons we like Speer's 70-grain semi-spitzer, soft point, as it comes closest
to a round-nose, flat-base. We have seen lead-cored bullets as heavy as 100
grains, and tungsten and uranium bullets as heavy as 150 grains. These are not
yet available as loaded rounds, and the U.S. is currently unhappy with uranium
rounds in the hands of civilians. Loaded, subsonic .223 ammunition is currently
available from Black Hills. The point of impact (POI) of subsonic rounds will
be different from supersonic rounds (usually much lower and a bit left) because
of different recoil characteristics. Some who use both rounds in the same
weapon use an optical sight for high-powered ammunition, while the weapon's
iron sights are adjusted just for subsonic rounds. While expanding the
versatility of the weapon, this concept could spell disaster in a court of law
if a shooting ever went sour. Another technique is to use the lower part of the
vertical part of a duplex crosshair as the aiming point for subsonic
ammunition. Extensive practice is recommended to achieve familiarity with both
types of ammunition. Aguila currently distributes a .22 LR round that weighs
60-grains. These do not work very well in M16s that have been temporarily
modified with a sub-caliber conversion kit. They often jam, and a single round
loudly burps its gas out the breech because the shell is very short. Subsonic
40-grain ammunition works in the conversion kit, but the kits have to be kept
clean and well oiled for any sort of reliability. Subsonic ammunition delivers
a small fraction of the energy to the target, but the sound level from a
suppressed weapon is virtually undetectable. Teams should practice with the
rounds they have chosen, both on paper and on hard and simulated soft targets.
Coconuts, tomatoes, cabbages and water-filled jugs are interesting, and the
provide the shooter with useful simulation of what he or she can expect in the
field in real life.
Remember that hot weather will increase
pressures and velocities, sometimes to the point where non-crimped primers fall
out of fired, commercially loaded cases, tying up the action. We wouldn't be
mentioning this if it weren't a problem, especially in AR15s with a steel
anti-auto block in the receiver. Practice in hot weather as well. Carry out
malfunction drills until they become automatic. It is during hot weather (or in
a very hot barrel) that chances are greatest that the lightest weight,
hyper-velocity ammunition will come apart in the faster 7" twist barrels.
When this happens, the rounds will turn to copper foil and droplets of molten
lead in the air. They will not retain their integrity, and will not strike a
target.
For law enforcement use the M16 with a
16", heavy barrel (H-BAR) represents the best compromise. There is enough
length for reliable functioning and adequate ballistic performance, yet the
weapon is still short enough to be handy. Some in LE are uncomfortable about
the fact that either a short 14.5" barrel or the full-auto M16 constitute
restricted, NFA weapons. There is some merit in the fact that, if a police duty
weapon is used in a raid, and if it is a machine gun or NFA weapon, some bad
press or legal problems could possibly ensue. The AR15 with a 16" barrel
will neatly sidestep this issue. The 16" barrels are short enough to be
handy, and they deliver fair ballistic performance at close range, while
shorter barrels do not. The general public has seen the M16 for over 35 years.
They are thus conditioned to its presence and view it as an "old"
rifle, which is a positive public relations feature. Weapons that are smaller
in stature are perceived as less dangerous than physically larger weapons. If
the M16 is hanging by its sling against the side of an officer's body in a
muzzle-down position it will be perceived as less threatening (by the general
public and press) than if it is brandished or carried in the ready position on
the way to deployment. Loudness of the .223's intense report is also an
important public relations concern, and less noise is always better than more
noise. A small silencer is a useful accessory, as is a flat-topped, receiver
with a rail. If a scope is used the flat-topped upper and a gas block without a
front sight tower are both quite useful. A scope mount that attaches to a
carrying handle offers versatility, but puts the sight radius so high above the
stock that it is awkward and uncomfortable to use. A flip-up rear sight is a
handy backup to an ACOG sight, and both can be used together at the same time.
SIGHTS THAT REQUIRE BATTERIES WILL OFTEN NOT WORK WHEN THEY ARE NEEDED, AND
SHOULD NOT BE CARRIED. Don't be lured by the apparent ease of use of these
sights. All one has to do is forget to turn one off, and it will be absolutely
useless a week later.
Curiously, flash hiders are perceived as
silencers by the uneducated general public, as are tactical lights that look
like they would work as silencers. Both the 14.5" and the 16" barrels
cycle an action reliably. Both barrels will deliver accurate fire up to about
300 yards. The 14 & 16" barrel lengths make the M16 or AR15 very
useful entry guns for raids and hostage rescue. However, because of the
inadequacy of the .223 cartridge, the only barrels we endorse are 16" and
20" H-BARs. Although many have had positive experiences with the
11.5" barrels, they have primarily been shooting paper in practice. When
they say they have used such and such short-barreled weapon for years and it
has never failed them, they are speaking about shooting at paper targets, not
at armed adversaries.
The military designates the weapon with its
flawed 14.5" barrel the M4-A1. Curiously (and unfortunately) the rear
portion of the standard M4 barrel is turned quite thin, at a touch over
5/8". WE VIEW THIS REDUCTION IN DIAMETER AS A REAL MISTAKE, AS THE THINNER
BARREL LACKS THE ABILITY TO REMAIN RIGID AND ABSORB HEAT LIKE THE H-BAR. The
M4-A1 barrel was designed for a grenade launching attachment, and for this
process a deep groove was cut forward of the front sight We feel that the
reductions in barrel diameter seriously degrade the weapon's accuracy
potential. Phil at Gemtech used such a barrel in the testing of his cans, and
had his barrel bulge at the groove in front of the sight tower. Heat was
probably a factor, combined with pressure. The bulge did not diminish the
accuracy potential of the weapon. We are told that Colt delivers only this
barrel with their version of the M4-AI. One can buy M16s and AR15s from
Bushmaster or other manufacturers. Upon request they will provide them in the
short H-BAR configuration without the offending rear reduction and groove in
the barrels. Buy the weapon in the configuration you desire. A LE agency should
not significantly alter weapons after they are purchased, as that may turn into
a point of contention in court after a shooting. CYA.
It is said that Bushmaster makes the best
weapons in the business today, although Colt has the reputation, having been in
the business for over 160 years. The Commando-style, sliding buttstock is
flimsy, but does offer a temporary 4" reduction in overall length. It is
painful for anyone with a beard to use. We recommend the solid, plastic
buttstock with a rubber buttplate instead, in the shortest version possible,
and without a butt trap. This stock is steadier and more workable, yet still
provides enough shoulder room for web gear and body armor. If you already have
an M4-A1 with the defiled barrel, Bushmaster and other manufacturers will sell
you a drop-in, match quality, post-ban (unthreaded) replacement barrel with all
the hardware (barrel nut, forearm and front sight group) for roughly $200. A LE
agency should send the entire weapon in for modification and replacement of
critical parts. Test the weapon extensively upon its return. CYA. A 7"
twist is preferred only for long distance shooting. An 8" or the standard
9" twist is more desirable, as it is considered to be more versatile. Most
cartridges containing sharply pointed 70 and 80-grain bullets will not easily
fit in standard magazines, and must be loaded into an M16�s port individually,
by hand. Most Colt and Bushmaster barrels have chrome-lined bores. While not
normally quite as accurate, chrome-lined bores are less susceptible to
corrosion and wear, a consideration for a weapon that may only be cleaned
infrequently.
When a law enforcement entry team is inside a
building the members usually have one or both ears unprotected in order to hear
the movement of suspects. Firing an unsuppressed M16 in a confined area is not
only extremely painful and damaging to unprotected ears, it also destroys an
officer's ability to hear the continued movement of suspects. The report is so
severe that perpetrators and officers are often found bleeding from the nose
and ears if a .223 round was fired inside a room that they occupied. The flash
from an unsuppressed weapon can also blind a shooter temporarily in a darkened
environment. We strongly recommend that the AR15 or M16 be equipped with a
small, compact sound suppressor to take the edge off the severe blast, and the
sometimes substantial flash. A good flash hider of the vortex type will remove
some of the muzzle flash, but the felt report will be louder to the shooter�s
ear. The down- range report may be lessened to a substantial degree by some
flash hiders and muzzle brakes. While our suppressors will substantially reduce
muzzle flash at night, they do not entirely eliminate it. The shooter won�t see
a flash, but a smaller amount of flame can be observed at night from the side,
with any suppressor. If the visual absence of light is critical, a bit of water
in the rear chamber will quench that flame for a few rounds of .223. We have
been experimenting with flash hiders, and now have one that is very effective.
It fits on the same 11/16" NFLH thread as our suppressor. The assault
rifle ban hasn�t helped us with regard to sound suppressors. It is not
currently legal to mount a silencer or a flash hider on an AR15 with a post ban
receiver, hence the rising value of pre ban lower AR15s, with police and
military excepted. The receiver is of course the critical part, and listings of
serial numbers are available to help determine which receivers are pre or post
ban. BATF hasn�t made a serious effort at prosecution yet, but the day may
come. The current unwritten rule of thumb is, if a prosecution will make
headlines, BATF will make the effort. Again, law-abiding citizens and businesses
are much easier to prosecute than criminals because they stand still and
cooperate.
While there are a number of quick-release
couplings on the market, we recommend the time-honored screw connection. Here's
why - the standard barrel threading at the muzzle is 1/2-28, which means that
the very end of the barrel has been reduced to a mere 1/2" in diameter,
and at the root of the threads the diameter is less than 7/16". The
grooves at the base of the threads act as stress concentrators, helping to propagate
tears or cracks in the parent metal. While that threaded stub may be adequate
for a flash suppressor, it is barely adequate as a base for a longer, heavier
sound suppressor, which generates a considerable forward pull with each shot.
The pull is very sharp and very strong, and in our view the small 1/2"
thread is doomed to eventual failure if enough (2,000 to 10,000) cycles are
loaded onto it. All or most quick-release couplings rely on a flash suppressor
or lugs as a base for the connection. Ultimately one has everything hanging on
a threaded, 1/2"-diameter stub with a .224" diameter hole in the
center of it. Given the opportunity we would always opt for heavier threads.
During the strain of a forced entry an officer may end up using his weapon as a
punch or ram, and a heavy mount on a heavy barrel will more easily handle that
strain without damage. When one screws a can onto a heavy mount he knows it's
solid. It takes about 15 seconds to install a can on a threaded connection.
Simplicity in this case is a virtue. A quick-release coupling is often weak,
and sometimes not reliable. We have seen a can launch down-range more than once
because the coupling either gave out, because the lugs weren't properly seated,
or because-the system loosened -- allowing axial misalignment and bullet
strike. The third sin of the snap-on coupling is not releasing on command.
Corrosion, carbon buildup, or the failure of the spring-tensioner/piston has
been known to cause the system to seize up. Accuracy problems have been traced
to quick-release couplings that shot or wore loose, allowing slight baffle
contact. Barrels have been bent and cans have been destroyed while trying to
get frozen couplings to release. These couplings usually work fairly well when
they are new and freshly greased. Shoot through one several hundred times and
put it in the trunk of a cruiser, wet. Leave it there, unattended, for a few
months in southern Florida. Humidity combined with heat will almost guarantee
corrosion seizure problems.
If we were given an unthreaded, heavy match
barrel (H-BAR) we would probably turn and thread the muzzle at 11/16" or
3/4" NF, LH rather than 1/2-28. Indeed, if the 3/4" diameter of the
hole in the front sight tower were not an issue we would machine a heavy flange
near the barrel's muzzle and install fine, 3/4" or 13/16" - LH
threads at the muzzle for a more serious attachment point. While a two-point
mount may be more secure, it is more likely to seize up than a single-point
mount. When a two-point mount seizes it is extremely difficult to get
penetrating oil where it is needed. A large, single-point mounting system would
be non-standard, but far stronger and more rigid in all respects. The industry
trend is toward single-point mounting systems, as they tend to be inherently
trouble-free if made large enough to handle the stress of firing and abuse.
Left-hand threads tend to self-tighten at the muzzle, while right hand threads
tend to loosen in reaction to barrel torque as each bullet is spun in a right
hand direction. That doesn't necessarily mean that LH threads will always stay
tight, but they don't tend to loosen as easily as right hand threads. A
suppressor needs threads to pull on and a shoulder to rest against or it will
not stay in line with the bore. The threads tend to center the can axially,
while the shoulder holds and controls angular alignment (as long as the can
remains tightly screwed in place). If the threads and shoulder are very close
together the system is referred to as a single-point mount. If the threads and
shoulder are from 2" to 10" apart the mounting system is referred to
as a two-point mount, and here the threads are usually buried deep inside the
center of the can. Both types of mounting systems will compensate for the
considerable amount of wear that occurs as a can is screwed on and off its
barrel. Wear occurs from three main sources. First, the intense forward pull
following each discharge applies considerable stress to the threads. Second,
ground glass particles from the priming materials are thoroughly distributed
over the thread surfaces. Third, the high mechanical advantage of threads also
applies a lot of force to all surfaces. This is why we prefer large diameters
and a generous shoulder or flange, so that wear will not be as significant. Cross-threading
is occasionally a problem, and the only cure for a butchered thread is to cut
the barrel off and re-thread it properly. The bottom line in all of this is
that a simple, single-point, threaded mount of massive dimension will provide
the best service with the least amount of trouble. If left-hand threads are
used the rear of the can should be stamped LH to eliminate confusion.
It has been mentioned that post-ban barrels
are typically shooting more accurately than pre-ban barrels. This is probably
due to the fact that pre-ban barrels are turned down to 1/2" diameter at
the muzzle. Most barrels are button rifled, and the rifling process puts a lot
of internal strain on the barrel metal. Turning the outside diameter thin
reduces that strain, and has the effect of enlarging the bore at the muzzle,
which is the very place where the bore should be the tightest. As far as
accuracy is concerned, the best results will occur when the barrel is thickest
at the muzzle. Many European target weapons are built that way, but the
practice never caught on in the U.S. Putting a can on a muzzle does stabilize
it to some degree, but it doesn�t usually tighten the bore at that point.
Accuracy problems have been traced to asymmetrical blast baffles and baffle
apertures that were too tight to allow bullets to pass without striking. A last
thought with regard to the small 1/2-28, threaded barrel stub - if a flash
hider or a sound suppressor is screwed on too tightly it can have a bad effect
on accuracy. This is of little consequence on an entry weapon, but can be a
problem on a department's sniper rifle. The tightness of the can or flash hider
will not be as much of an issue if the threaded muzzle stub is of a
substantially larger diameter.
The .223 is such an intense cartridge that
heat gain becomes a problem when a suppressor is attached. The more effective
and the more compact a can is, the greater the heat gain. While rapidly
shooting 20-rounds of military ball ammunition won't present a problem,
50-rounds might. In combat, we feel that one should use carefully aimed shots
and be conservative with ammunition.
Because water is a major byproduct in the
combustion process, a good deal of it will get trapped in a suppressor. A
suppressor should be removed and allowed to air dry after each firing session.
The internal baffles and the threads should be lightly oiled or greased to
protect them from corrosion. We use TSI 301, Corrosion-Bloc, Boeshield T-9, or
RIG (rust inhibiting grease). RIG will vaporize and leave a cloud of smoke in
front of the weapon, which could cause a problem in some circumstances.
Left-hand threads are good here, as they don't loosen as easily during firing.
A suppressor will rust in place if the moisture aspect is not attended to. The
rear part of a two-point mount acts like a seal against the slight swelling of
the barrel just forward of the front sight tower. It will wear a bit with each
use, and the seal will get better. The seal between the front sight tower and
the gas port in the barrel is often less than perfect. High-pressure gas
leaking here has been known to cause some amount of noise. A small bit of J B
Weld applied before assembly will help. If you do this be sure that none gets
into the barrel port or it will prevent proper cycling. Always store the weapon
in a level position, or point it muzzle-down, with the action locked open. Do
not store the weapon pointing up, as gravity will cause dirt and particles to
fall downwards and lodge in the action. If the action is locked open, air
movement will help dry accumulated moisture.
If suppressors are used, we believe that a
team should train with them in place. It will not do to carry a suppressor in a
pouch, to be used if the team leader feels it might be beneficial at the time.
Any weight placed on the end of a barrel will change its point of impact A can
should be removed for cleaning, drying and oiling after every use. A can should
remain in place during training and deployment. The weapon should be sighted in
with the can in place, as the weapon's point of impact will be different
without that added weight. A weapon should not be fired without either a muzzle
brake, a flash hider or a suppressor screwed on to 1/2-28 threads at the
muzzle, as those threads have been known to expand without the support those
devices offer to the thin, threaded area. The muzzle crown may expand,
and the devices won't screw back on later. This is not a common problem, but it
occasionally does occur.
A properly designed and mounted suppressor
typically enhances accuracy. The weight of the can will stabilize barrel
movement. The reduction of recoil and report make the weapon much more
comfortable to shoot. While these little rifles are primarily used at close
range, they are also capable of being very accurate at longer distances. With a
proper sight and a skilled marksman headshots are definitely viable at 100
yards. Iron sights are normally adequate on the M16 carbine. They are compact,
durable and battle proven. An attached tactical flashlight with a pressure
switch on the forearm is a useful accessory, although it certainly can reveal
one�s position.
If an officer is using the light to sweep and
search an area at night the darkened sights become very visible. Different
departments have varying opinions as to the wisdom of using an attached
tactical light. Generally speaking, the military services will not use such
lights, as they reveal a soldier's position. Law enforcement people normally
view the attached light as a positive feature. While a light will reveal an
officer's position, it also aids in the positive visual identification of
suspects as threats, and this will be viewed more responsible in a court of law
after a shooting.
B. R. TUOTE SILENCERS: We pulled B. R. Tuote's Finnish silencer website in
off the Internet. Very impressive! As of yet, none are coming into the country.
We are working on an agreement with Tuote and Hartikka to produce their
silencers in the U.S. Silencers are not restricted in Finland, which means that
they are available over the counter and at minimal cost. Tuote has a nice chart
relating to bullet noise and velocity that is worth looking at. Transonic is
between 1,000 fps and 1,300 fps, and the noise level goes up very, very steeply
between those velocities. The noise goes up very slowly between 700 and 1,000
fps, and then takes a dramatic jump to between 90 dB (which is virtually
nothing) to almost 140 dB (which is major noise, roughly 2,500 times louder) at
1,300 fps. Noise levels were measured 10 meters to the side of the bullet's
flight path. It is nice to see some authoritative studies done on the subject.
Measurements were taken all the way up to 3,800 fps, where the noise level
increased slightly from that which existed at 1,300 fps.
Tuote silencers were invented by Finn Juha
Hartikka and are welded together of tough steel. The primary expansion chamber
is huge, and almost 2" in diameter. The gas generated during the firing
sequence is dumped into and trapped within the huge rear chamber, which acts
like a reservoir. Here, the gas lessens in pressure considerably, and slowly
leaks out the front, past the compact baffle stack. The can is a deceptively
simple design that has metal only where it is needed, and not where it isn�t.
Mounting is typically a two-point system, depending upon the host weapon. A
section of small-diameter tube leads back from the muzzle of the weapon. This
tube or pipe eliminates the gas-sealing problem, which we usually solve with a
45-degree cone and carefully machined surfaces, and which leaks if it is not
tight. The tube ties the middle of the can to the rear, making the unit
stronger without adding significant weight. Hartikka's all-steel can is fairly
light and very tough. He calls it a reflex design, as it forces the gas
backwards, around the barrel, thus taking good advantage of wasted space
without increasing the overall length of the weapon significantly. Instead of
blasting forward, the gas is trapped in one very large chamber, and then allowed
to bleed off slowly, reducing the noise of the weapon. We will eventually offer
Hartikka's silencers for sale in this country. We believe that almost every
firearm should be suppressed, and this style is said to make more universal
offerings possible in the US.
AIMING POINTS FOR SUBSONIC/SUPERSONIC: We finally figured out a way to deal with the use of
subsonic and supersonic bullets in a single suppressed .308 rifle. It requires
a scope with a dual reticle and dual controls. Use normal crosshairs for the
high velocity stuff, and a small square or dot below the crosshairs for the
subsonic stuff. Each point of aim would be adjusted with its own adjustment
knobs. Subsonic rounds usually hit 13" lower than supersonic rounds at 100
yards, the difference being primarily in recoil characteristics and barrel
rise. Eventually the world will get into the subsonic/supersonic theme, to the
point that such a scope will be worth building. Another option is a pivoting,
spring-loaded mount, like the one we are using on the universal .22 rifle. Up
& down movement is linked to a ballistic cam with ranges marked on the side
of the mount. Distances up to 800 yards can easily be ranged with one of many
affordable range finders on today's market.
PEEP SIGHTS & SCOPES: While on the subject of sights, the major reason for
using an optical scope is to more clearly see the target. A lot of scopes are
not optically perfect. We don't care if the edges of the field are clear or
fuzzy, what we do care about is that the center aiming point not move when we
move our eye from side to side. The gun press has lately taken a fancy to
concentrating on the edge of the optical field instead of the center, and that
has led manufacturers to concentrate on that aspect, to the detriment of
parallax. On the other hand, a peep sight can be very accurate if the target is
clear enough to see properly. We've recently been practicing with a cheap .22
bolt rifle (suppressed, of course) with a 6" barrel welded to a short
Monolith can. The rifle has a peep sight on the receiver and a tapered front
post of hardened steel set into the top of the can in the front. We are able to
hit things at 100 yards with this rifle that others armed with very expensive
rifles and scopes can't. Those who shoot the M14 and M16 in Hi-Power matches
turn in some very high scores and tight groups with peep sights. There are some
who can shoot tighter groups with a peep sight than they can with a scope.
Simpler than a tube full of lenses, iron sights are inherently accurate. A good
scope offers superior visual acuity, but its ability to remain directionally
stable is not necessarily better. A few of our clients in animal control use
nothing more than a suppressed, single shot .22 rifle with a peep sight. The
standard of the military and LE industry appears to continue to be the Leupold
Vari-X III, with a side wheel focus. There are better scopes available (like
the Night Force) but they cost twice as much.
RUNAWAY MAC! -- GET A GRIP! Some time ago a customer brought his MAC 11 by so he
could test one of the above cans. The weapon would not fire (broken part) after
the first round, so he put the upper into a different lower. I took the weapon
over to a nearby bank and pulled the trigger. The weapon ran away, dumping all
28 rounds out into the backstop. Releasing the trigger of course had no effect.
While the observers were very pleased with the performance of the can, and
while I had a solid, one-handed death grip on the weapon, this brought to mind
various accidents newcomers have had in the past with MACs. As it exists, the
pistol version of the MAC is quite dangerous because it will sometimes run
away. The tiny threaded stub of a barrel that projects from the front end isn't
anything the average person wants to wrap his weak hand around. The hand strap
that comes with some weapons isn't much help in this matter either. This weapon
needs a can or a barrel shroud on the end that affords a decent grip. In the
past novices with weak hands have either injured themselves trying to control a
runaway, or dropped the weapon and had it spin around on the ground, spewing
bullets in all directions. Some novices lose control of the weapon in full-auto
fire, and don't know enough to release the trigger. In some cases they have
turned towards individuals nearby while the weapon was firing. It is
instinctual to turn towards those nearby to look for help. This may be done
mindless of the fact that the front end of the MAC is spewing death wherever it
is pointed. Women and children are especially at risk because they often have a
lower level of experience and hand strength. While MACs are interesting toys,
they are also very dangerous weapons. If you have one of these, put a can or a
barrel shroud on the front end. Some sort of buttstock isn't a bad idea either.
Don't give a MAC to an inexperienced person with a full magazine. Load only two
or three rounds to start. Only practice can prepare one for what needs to be
done when the weapon starts to fire. To a lesser extent this sort of thing has
also been known to occur with AKs and SKSs, and novices have been known to drop
them while they continued to fire. We should do everything possible to
encourage a safer situation in what is a potentially a very dangerous pastime.
Train and Educate!
LONG-RANGE CARTRIDGES: Starting with a whopping .69 caliber, the trend in the
U.S. over the past 200 years has been to move towards smaller and smaller bore
diameters. We are told that the 6.5/.284 cartridge was cooked up by the boys in
NC who shoot in the 1,000-yard competition, and that the 6.5mm bullet remains
accurate out to 1,500 yards. To the untrained eye it looks a lot like the
6.5x55 Swede, which holds 60 grains of water, while it (a child of the 30-06,
or more properly, a .284 case) will hold about 84 grains of water. The extra
capacity is good for another 200 fps. For the record, a .308 will deliver
normal 4" field groups at 400 yards, but then group accuracy often
deteriorates to 20" at 600 yards. By 850 yards the standard 168-grain
bullet will enter the transonic mode, where it becomes so unstable that it
tumbles in flight. The U.S. military has gone to a heavier 175-grain projectile
in the .308. This has a longer, sharper taper to partially correct the
situation. The 7mm-08 or 6mm-08 (either of which will get our vote) represent
better solutions to long-range military sniping problems, but the military is
slow to change, and most of NATO is set up for the .308. The .338 Lapua Mag is
now the current fair-haired child for military long range sniping. It is a
peppy round, with the 200-grain bullets delivering the most impressive
performance. The .308 and the .338 will probably continue to hold the roles
over the next 30 years. Extensive testing should be carried out, but this is
unlikely to happen in the near future. The American 1,000-yard benchrest crowd
represents an extreme but effective test bed for extended ranges. The major
defects in the application of what may have been learned on the competitive
benchrest for military purposes are weight, efficiency, compactness of the
ammunition, and barrel longevity. None of these factors are considered in
competition, while they may all be very important for military purposes.
The diameters, points and profiles of bullets
are very important in the search for greater efficiency and long-range
accuracy. Air weighs .075 pound per cubic foot (p/cf) and of course represents
the major frictional challenge to overcome at long distance. A thin, heavy,
streamlined bullet with a sharp nose penetrates air most effectively. In the
past we have utilized lead as the major projectile material, as it is
relatively dense at 708 p/cf, is easily formed (the Romans were casting lead
balls for their leather slings well before the time of Christ), and easily
conforms to rifling profiles. Lead is so soft that it deforms and will cause
barrel-leading problems when driven beyond 1,400 fps. This is why Mauser
started using a bullet jacket in the 1800s-- to help contain the lead and get a
better grip on the rifling in his bolt-action rifles. Interestingly, Mauser was
able, well over 100 years ago, to drive projectiles at velocities approaching
Mach 3, or 3,300 fps. Today we can get to Mach 4, but it takes extraordinary
measures to do so. Most "normal" rifle cartridges (designed for
efficiency and barrel longevity) attain velocities between 2,600 and 3,000 fps.
It takes a lot of effort to reach much beyond 3,000 fps. The effort is
translated into large cartridges with excessive amounts of powder and a very
intense muzzle blast. Short, compact cartridges are more efficient, have
lessened bore erosion, and a quieter report. Again, the 6mm diameter bullet in
a slightly fatter, slightly shorter case would be a decided improvement over
the .223 military round.
For the past 100 years the copper-jacketed,
lead-cored bullet has been de rigueur for supersonic rifle and pistol bullets.
Lead is relatively heavy, easily obtained, and quite cheap. The design of a
bullet's tip represents the biggest challenge today. For efficiency's sake the
tip should be sharp and very streamlined, even though such a shape is
inherently weaker and less stable. While more efficient, a long, pointy nose is
unstable in flight - hence a bullet with a sharp tip needs to be spun faster in
order to maintain reliable accuracy. A bullet with a flat or cupped base is
typically more stable and more accurate. A fast rifling twist puts more strain
on both the bullet and the rifling lands during the first inch or two of
travel. Gain-twist or progressive rifling is a partial solution for the stress
near a chamber's throat, but such rifling is more costly to produce and has not
shown exceptionally accurate results in the past. Is it a great idea with poor
execution, or a flawed concept? Lately some have picked up the gain twist again
and are said to have made some progress in accuracy with it. Plenty of work
remains to be done in this area.
Progressively thinner bullets have been used
with the passage of time, culminating in the .223 or 5.56mm in current military
use. Bullets as small as .17" in diameter have been tried, but found
wanting. A 6mm (.243") diameter appears closer to optimal. The relative
softness of bullet construction, mass density limitations, and the smaller base
area of the bore are the chief impediments to the use of ever-smaller diameters.
In hunting large game the .22 caliber often lacks sufficient payload to be
effective, while 6mm, 7mm & 8mm are progressively more adequate. In
military use the .22 is probably still at a disadvantage. It is interesting to
note the recent movement towards heavier 70 and 80-grain .223 projectiles. A
more dense material, such as tungsten at 1,224 p/cf, has begun to be
experimented with. Powdered tungsten costs roughly $15 per pound, about 30
times the cost of lead. Exposed lead on the tip of a bullet is soft, fragile
and easily deformed. When a soft-nosed rifle bullet is driven fast the tip will
heat from air friction and melt off; leaving a shape that is no longer ideal
for efficient movement. Military bullets often use a sharp projection of the
jacket material or a steel penetrator as a tip. These are harder and more
durable but won't expand, thus much of the striking energy is often wasted
beyond the primary target. A slow spin rate or a void in the tip will cause
tumbling shortly after contact, but this is not at all conducive to accuracy,
especially at extreme range. A few domestic manufacturers have taken to using
bullet tips of molded polycarbonate plastic. While these also ablate from air
friction, they don't do so as rapidly as lead. They do help initiate the
movement of an expanding bullet on contact. In the future we will probably see
a gradual movement towards even thinner, more streamlined bullets composed of
denser materials. While homogenous materials are more uniform, they may be
harder and promote more rapid bore wear. Bullets turned from solid copper or
bronze rod do tend to be more accurate and less easily deformed, although they
foul bores rapidly and badly.
One of the problems with VLD streamlining is
that the very tip of the bullet must be flat so that it can be pushed out of
its die with an ejector pin after manufacture. If that pin is too small it will
break in the process, so almost all bullets are swaged with that tiny flat on
the tip. Also, if the bullets are too sharp and remain in a rifle's magazine
the tips will get beat up and bent during recoil. If the bullet is
single-loaded and turned in a screw machine it can be made sharp on the tip,
and that will help it slip through the air more easily. The flat tip and the
typical military cannelure (designed primarily to lock the core in the jacket
and keep the bullet from being rammed back into the case during loading or
recoil) cause disruptions in laminar airflow. Bullets without cannelures are of
course more accurate. While single feeding of carefully prepared rounds will
encourage the highest level of accuracy in competition, a military round should
be fed from a magazine, as that will encourage more rapid delivery in the heat
of battle.
The 6.5-.284 cartridge is essentially a 30-06
cartridge necked down to 6.5mm. Rifle accuracy is to a great extent limited by
the quality of the bullets produced for a particular caliber. Sierra's
142-grain VLD (very low drag) bullets seem to be holding the edge in accuracy
for the 6.5mm. Winning 5-shot groups at 1,000 yards are coming in at 3.5"
to 4" at matches in the East. In the West the more compact and
considerably less powerful 6mm BR seems more popular. I was told that winning
5-shot groups in CA were a touch over 1.7" with the 6mm BR. A 1 in 8"
twist seems to be optimal for both the 6 and the 6.5. If the bullets are good
it is always better to overspin (at a faster twist rate) than underspin. The
6.5mm bullets are leaving barrel muzzles around 3,000 fps. At 1,000 yards they
are still traveling at a velocity approaching 1,600 fps. At 1,500 yards they
are traveling at 1,120 fps, having entered the transonic range, where we think
they will be unstable. We are told that a 6.5-.284 barrel will have its throat
shot out by 500 rounds, and will need to be set back an inch or two, and
rechambered at that time. This is unacceptable in an enforcement or military
rifle. The 6mm BR should be good for at least 4,000 rounds in plain chrome
moly, and about 2,500 rounds in the soft, lead & sulfur-filled stainless
steel barrels. Winchester�s Short Magnums (WSM) are still creating a stir, as
are Remington�s similar versions, available in both .30 and 7mm. The 7mm WSM
may turn out to be the favorite new 1,000 yard cartridge. For ranges up to
roughly 1,550 yards the .338 Lapua Magnum is still the round of choice.
CALIBERS FOR SNIPER RIFLES: Starting from the very bottom, we have the 5.56x45mm
or .223. Even though the .223 is our current military caliber (and easily
suppressed) we do not feel that this cartridge has quite enough pep to be
effective. The next obvious step up from the .223 is the .22-250, a U.S.
cartridge that has seen heavy and very effective anti-personnel use by the
British in Northern Ireland. While the .22-250 is very effective on headshots,
its tiny bullets lack sufficient mass to do what needs to be done on body shots
and armored targets. The next steps up are to the 6mm BR and .243 cartridges.
These are both effective but have seen only limited use because they are not
industry standards. The 7mm-08 is even better than the .308 for the role, but
few use the rounds in actual practice � so it will not become an industry
standard either.
���������������
About 90% of the current sniper rifles are
chambered in .308. At short ranges the .308 is more than adequate for the role,
but it is prone to over-penetration in quite a number of cases. The standard
default round has been the 168-grain Federal Match load � a target round (not
designed to expand) that works effectively only some of the time. In order to
be effective the .308 should be loaded with a lighter bullet (120 to 145
grains) that is formulated for controlled expansion. Hornady TAP (Tactical
Application � Police) rounds are formulated in this way and are one of the few
rounds that have the word Police woven into their title � an important
consideration for the inevitable court cases that usually arise from police
shootings. With proper ammunition the .308 rifle (with a 20 to 22-inch barrel)
is adequate for almost all of the domestic sniping scenarios in the United
States today.
A few law enforcement departments and some
military units are using slightly more powerful rifles chambered in the .300
WSM (Winchester Short Magnum) and the older .30 Winchester Magnum. These rounds
have a little more pep, reach out a bit farther and hit slightly harder than
the .308. They work fairly well, providing that medium weight bullets of about
150 grains are used. For those few who really need long range capability the
only obvious current choice is the .338 Lapua Magnum � a non-belted cartridge
that first came to be in 1983, in the United States. While the round languished
for several years in its homeland (even Jesus never did very well in Nazareth,
where he grew up) certain members of an ammunition manufacturing company in
Lapua, Finland saw promise in the non-belted magnum and worked to develop it
further. While the .308 round still reigns for shorter distances in NATO
countries, the .338 Lapua Magnum with a 200-grain bullet is the only obvious
choice for the longer ranges (from 600 to 1,500 meters) since it remains
supersonic and relatively accurate up to that point. European nations have been
working with the .338 LM round for quite some time. It is only recently that
the advantages of the .338 LM have become patently obvious to those in the United
States.
FN P-90: We've seen and played with these on and off over the past several
years. Developed by FN in Belgium in 1990, the P-90 has a 9+" long barrel,
an overall length of roughly 20", and carries 50 rounds of 5.7 x 28mm ammo
in an unusual magazine that lies above the barrel. It weighs about 4-pounds,
and is a most unusual and highly innovative design. Its power level is roughly
equivalent to a .22 magnum rimfire cartridge, although it fires bullets that
are lighter (23 to 30 grains), sharply pointed, and non-expanding. FN developed
the bullets to defeat armor, and also manufactured a pistol for the same
cartridge - thus insuring that the cartridge will never be offered for sale to
civilian populations in the U.S. - as there is a U.S. law prohibiting the sale
or use of AP ammo in pistols.
Initially FN wanted to sell the tiny rifle
only to the military, but as sales didn't materialize, is now trying to
interest the law enforcement market, for use against armored personnel. The
P-90 was used in the assault against terrorists holding a Japanese embassy in
South America, and appeared to give a good account of itself there. While not
devastating in its lethal effect, the tiny round does penetrate armor and is
capable of stopping an opponent with a hit to the CNS. Since a 23-grain bullet
moving at 2,800 fps will only penetrate about 6" of soft tissue, the
wounding ability of the weapon is spotty. The results of some shootings have
been spectacular, while others have been dismal. Generally, smaller-framed
people are out quickly, while exceptionally large, obese individuals can absorb
a lot more punishment without incapacitation. The fragile P90 magazine carries
the rounds stacked perpendicular to recoil forces, which prevents damage to the
fragile bullet tips. The pointed bullets do penetrate the air more easily, and
appear to create less noise in the supersonic mode than blunt-nosed bullets.
Greg Latka mentioned that the supersonic flight noise of these bullets appears
to be substantially quieter than that of other bullets (of similar caliber) he
has observed. We have already spoken of the beneficial effects of a sharply
pointed tip and careful streamlining for supersonic bullets.
The P-90 is relatively inexpensive to
purchase. We have heard prices ranging from $650 to $1,600 each, depending on
sights, accessory equipment and modifications. At present the major limiting
factor to the sale of the P-90 to law enforcement in the U.S. is the difficulty
of obtaining ammunition, and the excessive cost of it. We have been told that
Federal, Remington and Winchester would produce ammunition, but have not seen
any offered for sale. We seriously doubt if any of the major manufacturers will
produce it until the quantity of P-90s in the states approaches the mythical critical
mass that will justify a production run. The Import Branch has thus far managed
to prevent importation of major amounts of P-90 ammunition produced in Europe.
Until this chicken/egg problem is resolved there will not be enough P-90s
around to let us see how effective they can be. The P-90 is operated by
blowback, and both the ammunition and the weapon are carefully tailored to each
other, so a switch to a different caliber or ammunition type may not be all
that easily accomplished. Ballistically, the centerfire round is roughly
equivalent to the .22 Magnum rimfire � commonly found in the U.S. A similar
weapon could be made in .22 Magnum rimfire, but it is very doubtful if this
will ever happen.
H&K has produced the MP7, which has a
locked breech and a small, fairly peppy cartridge that fires an .18 caliber
bullet. We shot one of these a few times at the last SWAT Roundup in Florida,
and were very impressed. The MP7 is a very compact rifle/pistol with a 7"
barrel and a compact 30-round magazine that fits nicely in its pistol grip. The
weapon is accurate and as powerful as one could expect with its short barrel
and tiny bullet. It is a wonderful, very loud toy that is truly a joy to
handle.
RUSSIAN VINTOREZ (THREADCUTTER) SILENCED
SNIPER RIFLES: Although these have
been around for at least 20 years, few have been seen inside the U.S. They were
quietly used by covert groups inside the USSR. They fire the subsonic 9 x 39mm
250-grain round in AK variants equipped with 12", ported barrels. They are
said to be very quiet, moderately accurate and very effective in combat. We
need something like the Russian 9x39mm rifle in the U.S. for animal control.
SUPRESSED PISTOL COMMENTS BY MARK: Silencers are primarily used on firearms for hearing
protection. Some people enjoy shooting, while others must shoot for a living,
as a part of their job. In either case, a silencer on a pistol stifles the
sound at its source, therefore it is far more effective as a protective device
for hearing than a pile of earmuffs. Law enforcement personnel often use
silenced pistols or short rifles when they enter buildings and trailers. If a
shot has to be fired within a building the report will not cause either
temporary or permanent hearing damage. The ability to hear the movement of suspects
inside a building during a search, after a shot has just been fired, is very
important. The loudness of just a single gunshot within a room will virtually
destroy one�s ability to hear and comprehend verbal commands for several hours.
Police and military operators need the ability to preserve command and control,
and silencers on firearms allow that ability to be perpetuated. The report from
just a single gunshot can cause irreparable hearing damage. While silencers
(also called suppressors or cans) have been around since the early 1900s, they
are just coming into their own as useful accessories for pistols and other
firearms. In the United States silencers are federally controlled devices,
although they can be lawfully owned by private citizens in 35 of the 50 states.
Silencers can also be used by police, municipalities, governmental agencies and
military organizations in almost any state.
The Glock family of pistols is among the most
reliable of modern handguns. The only weapon that surpasses the Glock in this
area is the John Browning/Colt/Walther-inspired Makarov in .380, which has both
a fixed barrel and a double action. Browning designed the original pistol after
discovering that brass pistol cases would temporarily stick to chamber walls
due to internal pressure, and after the pressures dropped somewhat, the
remaining amount of energy could be used to eject the spent casing, cock a
hammer and insert a new round. Browning�s breakthrough design began to be
manufactured by Colt in 1908. Walther later copied it as the PPK during WW II,
for use by selected officers in the German Luftwaffe. The Russians took
Walther�s pistol and tooling after the invasion of Germany at the end of WW II,
copied it, changed many of the features, and turned it into the Makarov. While
the end result may have looked crude, it was made stronger, more durable and
more reliable than its predecessors, things that the Russians are noted for.
The fixed barrel in the Makarov (combined with an extremely heavy operating
spring in the blow-back-action) virtually guarantees proper, reliable cycling.
The barrel remains rigidly fixed in position, allowing flawless feeding from
the single-column magazine, regardless of how varying external forces act on
the barrel. If the ammunition is strong enough to cock the hammer and cycle the
non-locking slide when fired there will be no cycling problems in the Makarov.
The Makarov�s double action allows a rapid second or third attempt at primer
ignition in the event of a misfire � an important feature that the Glock lacks.
I mention the aging, but well-designed Makarov because it has four features (a
fixed barrel, a very powerful operating spring, a blowback action, and a double
action trigger that can drop a hammer again quickly in the event of a misfire)
that Glocks don�t. These features are extremely important to proper cycling
with any suppressed, self-loading pistol.
A pocket pistol with a blow-back method of
operation is unfortunately only effective with cartridges of limited power, the
most common of which are the .22 rimfire (40-grains at 1000 fps), .32 auto
(71-grains @ 900 fps) and .380 (90-grains @ 1000 fps). Cartridges of greater
power (9mm through .45 ACP) tend to require operating springs of inordinate
strength, and even then they will beat their slides and frames up. The Russians
initially beefed their Makarov round up to 94-grains @ 1,100 fps. They later
increased the round to 106-grains @ 1,100 fps when they found that it wasn�t
performing on individuals that wore body armor. A blowback pocket pistol of
greater power (like the 9mm Parabellum, 115-grains @ 1,200 fps) has been the
unattainable Holy Grail of firearm designers for many years. Power levels
substantially greater than those of the.380 tend to require pistols with locked
breeches, and these must be very finely tuned in order to use a much smaller
amount of residual power, delivered at a much later stage in the firing cycle.
While a recoil-operated pistol with a locked breech can be made to handle very
powerful cartridges, the nature of recoil-operated, locked breech designs means
that alterations (the addition of weight in the form of a suppressor) will
cause a number of cycling problems to be visited upon the host pistol. The down
side of any semiautomatic, suppressed firearm is that the pressure curve inside
the barrel will be lengthened. This will cause noise and filth to exit through
the weapon�s breech, where it will allow that noise and filth to escape into
the shooter�s face and deposit a coating of grit and soot in the weapon�s action
and magazine. The only way to avoid this will be to convert the weapon to
manual operation, which many individuals are reluctant to do.
As a frame of reference, SAAMI specs call for
a limit of 21,000 pounds per square inch of pressure (21 kpsi) in both the .380
Browning and .45 ACP cartridges. This should not be surprising, since they were
both designed around the same time by the same man, over 100 years ago. The
Makarov round runs that limit up to 24 kpsi, while both the 9mm Luger and the
.40 S&W have their safe pressure limits set at 35 kpsi. The Beretta and the
CZ 52 in 9mm are two pistols that have shown themselves to be most tolerant of
additional barrel weight in the form of an added muzzle can. That doesn�t mean
that they will necessarily cycle easily without a recoil booster, but they are
more likely to than any of the other locked-breech pistols. The Beretta pistol
is quite common, and the Brigadier is the desired model, as it has more
material built into the slide to handle the extra shock and abuse. The CZ 52 is
a big, heavy, inexpensive, all-steel pistol that has been available at low cost
for many years. It comes in .30 caliber, but can be converted to 9mm when one
orders a threaded barrel from Federal Arms Corp. Bullet weights up to 158 and
200 grains are available in 9mm, but the reader is advised to be cautious when
using these, as they have been responsible for broken pieces in the
barrel/slide lockup. Heavier bullets will increase pressures in any cartridge,
and anything heavier than 147 grains has been shown to break parts in the
shoulder-mounted H&K MP5 as well. We have noticed that the locking surfaces
on Glock Pistols in .40 S&W are getting rounded over faster than on other
calibers, and attribute this to a very steep pressure curve in a medium-sized
bore, throwing a heavier chunk of lead. The .40 S&W round is probably the
most effective combat round ever designed, and it pushes the edge in terms of
operating pressure. As an aside, it should be noted that 200-grain solid, soft lead
wadcutters are quite effective in a downloaded .357 case in a Thompson
Contender for animal control. The rounds are extremely quiet and perform much
better than any of us ever expected.
While Glock has done well with pistols
carrying barrels that weigh about four ounces, the self-cycling situation
becomes far more complex when a firearm sound suppressor enters the picture.
Since a suppressor must be attached to the weapon�s barrel, it can easily
double or quadruple the weight and destroy the delicate balance of that barrel.
Since a weapon should cycle properly with or without that added weight, it is
possible to enter a situation where, if the weapon is arranged so that it will
cycle with the weight, the stronger, more vigorous, recoil-operated power impulse
will cause damage to the barrel, slide and frame when that inhibiting weight is
removed. The cleanest way to have a pistol work well in both modes is to have a
blowback weapon with a fixed barrel. So, now we�re back to .22 LR, .32 auto and
.380. Glock makes a .380 pistol, but it is for some reason not available in the
U.S. And even if it were, the .380 is a marginal performer. Why Glock has never
made a .22 rimfire pistol remains a mystery to us.
On another tack, the Russians were selling a
lot of pistols in the U.S., but that was eventually brought to a halt by the
gun-hating, Clinton Administration. With regard to the Makarov, the original
.380 round is called the 9x17mm, while the supersonic Makarov improvement was
called the 9x18mm, as the case was slightly longer. Since the Makarov barrel
has to be changed to a longer, threaded version for suppression, it has always
been a simple matter to change the caliber to the subsonic .380 simply by
purchasing and installing a different barrel with a slight chamber
modification. The blowback weapon works perfectly with either round. The
Makarov pistol was eventually modified to handle the upgraded, more powerful
9x18mm Makarov round and the even more powerful 9x19mm Luger round. Certain
areas were slightly beefed up, and the chambers of the weapons were fluted with
shallow, spiral grooves. The brass or steel of each case was thus forced into
the shallow depressions during firing, and this retarded extraction to the
point where the smaller, simpler, blowback action accommodated the more
powerful round. These Makarovs haven�t been allowed into the U.S. either,
although that could possibly change in the future. Glock could take this
approach with special, heavily-built, fixed-barreled, blowback pistols designed
to be suppressed. Whether they do this or not remains to be seen, although it
is doubtful that they will. The technology is finally in place, and it is
possible that a blowback system could also be made to work in .40 S&W.
Pistols Designed for Suppression, and the
Concept of Retro-Fix - Very few pistols are designed from the ground up to be
suppressed. H&K made a stab at it with the oversized MK 23, and actually
won a contract from the U.S. government. But their efforts have moving barrels
that are so sensitive that they have to use a recoil booster (Neilsen device)
grafted onto the rear end of a government-contract-supplied .45 caliber
suppressor. Recoil boosters are short pistons with short springs that use
propellant gas to accentuate the movement of a barrel so that it will unlock
easily from its slide during recoil. Suppressors that have recoil boosters are
called boostered cans in the trade. While they are sometimes the only answer to
pistol cycling, they have their own problems, adding length, weight, bulk, slop
and infirmity to a system that already makes most handguns awkward. In addition
to that, they represent potential alignment problems, because they add at least
three more pieces that have to be built and joined with axial concentricity in
mind. When they are new and freshly greased they work fairly well, although
they do add weight and length. When they get old and corroded they stick, and
that causes weapon malfunction. When they are used underwater the salt, sand
and grit cause additional problems. When boosters get worn and used up they
could allow an attached suppressor to droop, and that will result in bullets
striking baffles. We build our own boosters at Sound Tech, and these are
actually welded inside each can as we build it. They allow the Glock to cycle
flawlessly but have to be periodically greased to keep corrosion at bay. Many
cans are built with baffles that have less than 20/1000ths of an inch clearance
on each side of departing bullets. This is usually sufficient at a point very
close to the barrel�s muzzle, but the potential for a glancing blow worsens as
a bullet traverses the length of a can. We call this potential path the cone of
dispersion, as it increases in diameter after it leaves the barrel�s muzzle.
Some cans allow 40 to 50/1000ths of an inch on each side at a can�s muzzle. At
best, a baffle contact causes inaccuracy and bullet tumbling. At worst it will
result in bullet impact inside the can, and that usually rips the can from its
threads or coupling and sends it loudly flying off in an unknown direction. We
often use a tapered bore inside the can, increasing the diameter of the holes
progressively as baffles get farther from the host weapon�s muzzle.
While we are on the subject of cycling, a
self-loading pistol that cycles completely when fired will be inherently louder
than one that is hand cycled. Again, this is because a suppressor will capture
and hold gas, allowing pressure to issue from the opened breech area of the
weapon before a new round has been inserted. Not only does filth and corruption
enter the weapon�s action, noise issues forth from both ends, and the sound
belching out of the back of a cycling weapon is usually louder than that coming
from the muzzle of the can. When discharged at night, fire can often be seen flashing
out of both ends of most suppressed semiautomatic weapons. Our boostered cans
mitigate this to some degree because the pistol�s breech won�t unlock until the
blast of gas from the barrel�s muzzle impacts the piston, and that delays the
cycle, reducing the amount of gas coming out the chamber at the rear.
Threads, Hand, Shoulders, Axial Alignment and
Baffle Strike - On the H&K MK 23 pistol, the barrel appears to have been
designed as an afterthought, containing a very thin muzzle section and extremely
fine, RH threads. After all the money that was spent on government contracts
for that pistol, it turned out that the locked breech was too tight and too
complex. The weapons jammed with sand and grit and wouldn�t function when they
came through surf zones on beach insertions, so they aren�t currently being
used. The older H&K pistol, designated the P7, had a fixed barrel and
contained a small but efficient gas-delayed, blowback operating system, but it
was apparently dropped from consideration before the actual government contract
was let. The P7 works reliably in foul conditions, but has been out of
production for a number of years. A simple blowback design based on the
original Browning principle, like a scaled up and refined Makarov, would
probably work in all conditions. At this time only the Heritage Arms Stealth
pistol effectively uses the gas-delayed blowback system for 9mm and .40 S&W
rounds. Grant and design money would have been better spent on that simpler
system, but our government officials are apparently fascinated with complexity.
We can�t wait to see the new pistol designs with global positioning, red (don�t
shoot) and green (headquarter approval � shoot) lights and interlocks, with
shot-counting LEDs and a TV camera built into the handgrips. Think that won�t
happen? Think again.
While we�re on the subject, most pistols have
barrels that spin their projectiles in a right-hand direction. Although it
happens so quickly that few notice it, this imparts a rapid left-hand twist to
the weapon each time it is fired. The twist throws the pistol�s handle into the
palm for a right-handed shooter, but tries to move it out of the hand for
left-handed shooters. Indeed, with very powerful cartridges, some left-handed
shooters have actually had weapons come out of their hands upon firing. A
suppressor mounted to a barrel with right-handed threads will tend to loosen
during firing, and the operator must be very attentive to this, since a can
will droop as it loosens. H&K came up with a smaller version of the MK 23,
called the USP Tactical, available in .40 & .45. It has tiny threads on the
muzzle as well, but at least they are left-handed. As a general rule, the
direction of threads on a barrel�s muzzle should oppose the direction of
rifling, in order to maintain suppressor tightness during discharge.
In most cases threads on a barrel do not
provide axial alignment. They merely pull the rear of a can backwards and hold
it in place. Axial alignment is usually provided by a shoulder at the rear
of the threads. An analogy is to stand erect with a six-foot tall cardboard
tube over one�s head. If the tube fits tight around the head it will still be
hard to balance the tube. If a larger diameter tube sits on one�s shoulders it
be more likely to remain in balance. The analogy is flawed because forward and
back have to be considered in addition to right and left, but hopefully the
point has still been made. A shoulder on a barrel is so named because it
slightly resembles human shoulders, with the threaded portion resembling the
human head. It is the only hope for proper alignment of a suppressor to a
barrel, so it had better be right. The same can be said for the rear surface of
a suppressor. Screw threads provide a very powerful mechanical advantage, and
they will align the rear of a can to a proper shoulder on the muzzle of a
barrel. Bigger is almost always better when it comes to a joint of this nature.
Most manufacturers try to skimp on metal in this area, which leads to problems
with axial alignment. Some cans have their rear end caps welded in place on a
tubular body, while others are threaded. While either system works, it will
always be best if the rear of the can is bored and threaded after it has
been fixed into position. A correspondent from France tested quite a number of
suppressed pistols by firing them into the deep end of a swimming pool and
collecting the spent bullets. Marks on the sides of the bullets indicated that
most were striking baffles on the way out.
Suppressors are often made from aluminum
(which is one-third the weight of steel) where weight is a consideration. While
aluminum is easily machined and light in weight, it is also very soft and easily
damaged. If a suppressor is made primarily of aluminum the rear end cap will
often benefit by having a steel or stainless steel insert and a steel blast
baffle. Aluminum threads do not normally hold up to wear very well, and
aluminum blast baffles suffer from peaning by unburnt powder particles. The
peaning will eventually close up the hole in an aluminum blast baffle to the
point where bullet contact occurs. An all-steel suppressor may weigh three
times more than an aluminum one, but it will be much more durable. The
time-honored steel of choice is 4130, chrome moly. While this steel does rust
it is nevertheless quite strong, welds well, and is extremely resistant to
fatigue. Chrome moly is the standard of the aircraft and firearm industry.
Stainless steel may not rust as easily, but cans made of that material are
prone to rupture at the longitudinal seam in the suppressor body. Barrels that
are not unusually thick should be made of chrome moly, as stainless steel will
bulge or burst. Stainless is prone to fatigue, is harder to work unless alloyed
with lead and sulfur, and tends to be much more expensive. We have seen quite a
number of stainless cans fail during use, bursting and then tearing down a
seam. A solid baffle strike in an aluminum suppressor will be a catastrophic
occurrence, while one in a steel can may not cause damage.
Suppressibility and Reliability - While the
Glock is the pistol we would most want to carry in battle because of its light
weight and reliability, there are characteristics inherent in the Glock family
that do not make them ideal candidates for sound suppression. As we move from
the.22s, .32s and .380s, and go up the ladder of power to locked breech pistols
in 9mm, .40 S&W and .45 ACP, we find that Glocks are the most reliable
pistols on the planet. The designers at Glock started from ground zero and
produced a weapon with cycling characteristics that approach perfection. The
Glock pistol is relatively light, yet extremely tough. It will take an
incredible amount of abuse and neglect while still performing effectively. The
story of a Glock salesman doing a law enforcement demo by dragging a pistol
down a gravel road on a cord behind his car for a mile or two is true. When he
was done the sights were gone and the slide and the rear of the grip had
suffered an amazing amount of damage. He trimmed some of the frazzled plastic
grip area back with a borrowed knife, inserted a full magazine, and rapidly
fired all of the rounds, one after the other. The weapon no longer looked very
much like a pistol, but it continued to perform reliably.
My personal carry pistol is a Glock 23 in .40
S&W. I�ve used it hard for over ten years, and aside from several
easily-cleared misfires, it has never let me down. It should be remembered that
the .40 was developed in the United States as an attempt to improve on the .38
special and 9mm, after a very embarrassing and well-publicized moment suffered
by the FBI. A lot of contemporary thinking and expertise went into the design
of what is now the .40 S&W cartridge. Even though the .40 may have a power
level slightly below that of the .45 ACP, tabulated results from actual
shootings over the last 10 years show that the .40 S&W, with JHP bullets,
has had more effective results (a higher percentage of stops and fatalities)
than any of the other popular pistol cartridges. While we won�t
conjecture or labor on about why this may be so, we will again point to
statistics that say that the .40 S&W appears to be working more effectively
than any other contemporary pistol cartridge on the street. The .40 S&W
apparently combines power level and magazine capacity in a proper mix with
penetration and controllability. Roughly 75% of the law enforcement community
currently uses the .40 S&W round in their issued Glock 22 duty pistols.
Current estimates are that the .40 S&W round will be used by 90% of the law
enforcement agencies by 2010. The street price for a Glock pistol is around
$500, although some military units are able to buy them for a little over $100,
in quantity.
Effective pistol suppression rates vary both
with caliber and with the length and volume of the suppressors used. Not
surprisingly, the larger diameter cartridges are significantly louder than
smaller diameter cartridges, when suppressed. That is to say, a .22 rimfire
suppressor will be the most silent. A 9mm suppressed system will typically be
quieter than a .40 S&W suppressed system. And all of these will be notably
quieter than a .45 ACP suppressed system. The outside diameter of the
suppressor body is also important, but there is a point of diminishing returns.
Suppressors measuring between 1.25 and 1.4 inches in diameter appear to be most
effective. Simply stated, the larger the borehole through a suppressor, the
greater the sound level that will issue forth. While internal ballistics and
cartridge design can get very complex, this one simple fact continues to stare
us in the face.
Whenever one uses a suppressed pistol he will
be best off using only ammunition that moves with a velocity below the speed of
sound (called subsonic ammunition in the trade). The speed of sound is roughly
1,100 feet per second (fps), and a bullet traveling at this rate of speed in
air will generate its own noise. The sound is called a sonic crack, and it is
normally almost as loud as an unsuppressed gunshot. The most commonly used
centerfire pistol cartridge in the United States, if not the world, is the 9mm,
although it is being phased out in U.S. law enforcement by the more effective
.40 S&W. Common loadings in 9mm Luger have been 115-grain bullets propelled
at roughly 1,200 fps. Statistics have indicated that 9mm, 115-grain bullets
overpenetrate, and are not as effective as heavier 147-grain hollow-point
bullets moving at the more sedate, surprisingly more effective subsonic velocity
of roughly 950-fps. A number of experts have stated that an impact velocity
between 700 and 900 fps is physiologically far more effective than moderately
higher, supersonic velocities with pistol-caliber bullets. That is the reason
why the 115-grain 9mm round at 1,200 fps has never worked as well as a slower,
heavier bullet. It goes right through, wasting much of its limited energy
beyond the primary target. This fact has been apparent since World War I, but
keeps getting forgotten in the search for more power with pistol cartridges.
One will have to get well beyond 2,200 fps to achieve the second order of
tissue destruction, and that can only be found with rifle cartridges.
A 9mm suppressed pistol can be very quiet
when combined with a silencer of moderate size. We conducted a small silencer
demonstration for a meeting of chiefs of police on the lawn of a city hall in a
large city in the Southeastern United States, during the spring of 2001. We
fired three hand-cycled 9mm shots through a Glock 17 connected to a 1.25 x
7" wet can, directly down and into a burlap sack full of shredded rubber
lying on the ground. The shots were fired about six feet away from a small
assembly of the chiefs while they were standing on a sidewalk during a break.
The bullets were 147-grain subsonic hollow-point, traveling at 1,020 fps. The
shots were so quiet that caterers carrying food in for the meeting�s luncheon
on another sidewalk 40 feet away did not even turn their heads towards us as
they walked. While our back was to those food workers during the demo, the
chiefs lost no time in pointing this out afterward. The chiefs were not
comfortable with silencers of this nature being in the hands of civilians.
Sound levels are not always what they appear
to be. We remember watching an annual contest for the world�s loudest human on
TV. The finalists consisted of a drill sergeant, an old female town crier from
England, and a 13-year-old girl. The sergeant and the old town crier had deep
voices that may have sounded loud to humans, but the sound meter was not
impressed. The young girl was last to compete, and gave out a short,
high-pitched squeal that wasn�t very impressive, but peaked the meter. She won
the contest handily. A high-pitched sound can be louder and carry farther than
a low-pitched sound without appearing to be impressive to the human ear.
A good, expensive, calibrated sound meter is
the only device we currently have that can give us authoritative, repeatable
numbers. If a suppressor sounds good to a meter it will probably sound good to
a human ear as well, but variations in pitch and duration do make some cans of
equality by a meter�s standard sound different to the human ear. While human
ears can�t give us repeatable standards, they should still be considered as the
final judge of a silencer�s effectiveness. As we move into the 21st
Century, silencers are getting smaller and more effective for their size. In
most situations a fair amount of suppression is all that is required, and one
can shouldn�t be rejected because it is a dB or two louder than another.
Silencers, like firearms, are working tools and they should be as light,
robust, dependable and effective as possible. In the future we will see
silencers more integrated into the lives of firearm users in the civilian,
police and military sectors. They protect hearing, allow command and control,
and permit stealth in those areas that call for it.
Sound levels are measured in decibels,
commonly abbreviated as dB. The scale is confusing, because it is not linear.
It starts with 1 dB, which is the lowest sound a human can hear. Each increase
of 10 on the dB scale is roughly 100 times greater. Because the scale expands
exponentially, as it nears the top the numbers mean far more at that end than
they do near the bottom. Soft speech is rated at 65 dB, or 0.00004 pounds per
square inch. A .38 Special revolver is rated at 161 dB, which is equivalent to
0.35 psi of pressure. If you hear an impulse sound of this level three feet
away your unprotected ears will hurt and ring for days. A .308 rifle with a
short barrel and a muzzle brake will deliver 172 dB, which is equivalent to 1.2
psi. If someone fires a rifle of this caliber in a small room those inside will
bleed from the nose and ears from the shock. A level of 231 dB is equivalent to
1,000 psi, and exposure to a sound level of this magnitude will cause immediate
death. A .22 LR pistol reaches 155 db, but a good suppressor can quench
that down to 114 dB. This is a reduction of roughly 40 dB, and the resulting
impulse sound will not normally be noticed 30 yards away. A silencer is
considered to be good if it will reduce sound 30 dB in the dry mode, a
reduction of roughly 1,000 fold on a linear scale. Many suppressors on the
market will only reduce sound by 20 dB. A 9mm pistol will reach 160 dB, and can
be suppressed to 135 dB dry, and about 126 dB with a good wet can. A .40
S&W pistol will reach about the same dB level without a suppressor, but can
be reduced to about 130 dB with a similar can. The .45 ACP is a little louder
than either of the two, unsuppressed, but can only be reduced down to about 134
dB with a wet can. The .45�s silenced report can still be heard up to 60 yards
away, but casual bystanders may not recognize the sound as a gunshot.
A good bullet for the .40 S&W cartridge
is the 180-grain Federal Hydra-Shok JHP, which moves at about 1,000 fps when
fired out of a 4-inch barrel. In general terms, this .40 caliber load will be
about 15-percent louder when fired though a suppressor of a size similar to the
one mentioned above, with a 9mm, 147-grain JHP load fired at a similar
velocity. Bullets available for the .45 Auto or .45 ACP (Automatic Colt Pistol,
developed in 1905) range from 185 to 260 grains in weight. Velocities run as
high as 1,000 fps with the lightest bullets, dropping down to as low as 800 fps
with the heaviest. While one might think that the .45 Auto should make no more
noise than the .40 S&W, this is definitely not the case. Even after being
suppressed with a very effective silencer, the .45 Auto can be expected to be
about 20-percent louder than a good suppressed .40, and almost 35-percent
louder than a suppressed 9mm subsonic round. We are speaking in very general
terms, and individual cases will certainly vary from this rule.
The 9mm is a very quiet round when properly
suppressed, yet it still packs a powerful subsonic punch. The industry has
learned a lot about building hollow-point bullets over the last 15 years, and
now has some (like the Gold Dot) that perform very effectively. Black Hills,
Alabama Ammo and Orbit Ammo now make a truly subsonic 147-grain FMJ 9mm round
that can be used in subguns and pistols in situations where suppressors will
not handle HP bullets. Because the 9mm is the quietest of serious calibers when
suppressed, and because it is very common, much of the security, police and
protection industry in the world has settled on 9mm for suppressed pistol fire.
The 9mm is very available, relatively easy to control, and provides very quiet
subsonic fire. It is the standard of much of the military and enforcement
industry, and many have found that it doesn�t pay to buck standards.
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Barrels - Although it may not be immediately
obvious to some, existing barrels on Glock pistols are unsuitable for the
attachment of suppressors because they do not project far enough from the front
of the slide to allow attachment. While aftermarket barrels are available with
threads, they are almost always RH threads. In addition, many of the
aftermarket barrels have chambers that are too tight, and these will prevent
the weapons from cycling. While factory barrels will usually fit and function
well, the aftermarket barrels will often require hand fitting in order to work
in a Glock pistol. While the aftermarket manufacturer may not think that this
is a big deal, the owner of the pistol will disagree. While fitting is not
normally hard, one needs both the tools and very specific knowledge in order to
do it correctly, and this may turn out to be a highly frustrating and
ultimately insurmountable obstacle. Four of many suppliers of aftermarket,
threaded barrels are Bar-Stow, Brownells, Federal Arms Corp. and Fire Dragon.
None of the aftermarket barrels will ever work as smoothly out-of-the-box as a
factory Glock barrel. Glock barrels have sloppy chambers that usually allow
them to work with any ammunition made for the parent weapon. They are built
with proper tolerances in all the right places, and are covered with a very
hard Tenifer coating that will not gall.
The owner of a pistol that he wants to get
suppressed is often shocked to discover that he will have to pay from $150 to
$600 for a barrel that will allow him to mount a suppressor to his weapon. A
threaded .380 Makarov barrel, by contrast, often goes for as little as $50. A
suppressor may cost as little as $400, or as much as $1,200. The transfer tax
for a silencer to an individual is a one-time fee of $200, while a federal
transfer to an institution or law enforcement agency goes free of charge. A few
Glock pistols have barrels long enough to thread if they are installed on
shorter models. If you have a local Glock dealer who is friendly to your cause
you might be able to purchase a suitable barrel from him. Bring your pistol and
make absolutely certain that it will fit and function before purchasing.
Another hurdle is threading a barrel that has a hardened coating. This can be
done by a competent gunsmith with a lathe and a carbide, single-point threading
tool. The barrels are a little on the thin side, but they do have more metal in
their walls than some other pistol barrels. The Makarov barrel, for instance,
is 3.7-inches long, and only weighs 1.7 ounces. Thin as they are, we have never
heard of one bursting. Manufacturers of silencers have a vested interest in
threading barrels accurately, so they will fit their silencers to line up
axially and function properly. It is essential that the rear end of the
silencer clear the tip of the operating spring�s guide rod and frame during the
cycling process. This can be accomplished if the shoulder on the barrel projects
�- inch in front of the slide. If there isn�t enough clearance the weapon won�t
cycle at all, and damage may be done to the barrel and the guide rod.
���������������
Wipes, Ablatives & Coolants - There are
several methods of enhancing the performance of standard models of compact
silencers. Some of the older models of silencers used a system with wipes. Cans
with wipes are rarely used anymore, but they are fairly efficient when new.
Wipes consist of discs of elastic material that bullets can penetrate. The
bullet penetrates one or more discs, and then those discs close up to some
extent to contain propellant gas within the can. Hollow-point bullets cannot be
used with wipes. Accuracy usually runs from poor to horrible, and velocity is
diminished. The number of shots that can be fired through such a system run
from 3 to 12 before the wipes must be replaced. Sometimes such cans are used in
combination with an ablative or coolant, such as grease or water-filled gel.
Cans with wipes are generally special purpose, very small, and are rarely used
in this day and age. They can be useful in a pilot�s bail out kit, where a
sidearm will only be fired in an emergency, and not often.
Some silencers are built with baffles that
are designed to be used in a dry condition. These cans are often larger and
fairly effective � say 1-3/8-inch in diameter, by from 5 to 9 inches in length.
Most of these cans improve in efficiency with the use of a small amount of
grease or KY Jelly in the rear chamber. Since the products of gunpowder combustion
are water combined with unburned powder particles and various corrosive acids,
the use of a little RIG (rust inhibiting grease) will serve to protect all of
the internal metallic components from corrosion, to some extent. It is
primarily a matter of which gets into the metal�s pores first � corrosive
compounds or grease, as to the degree of internal corrosion a silencer will
suffer. Most suppressor manufacturers now ship their cans with the primary
chamber coated with RIG, a practice that will prevent a lot of corrosion. The
primary expansion chamber should be recoated after each soaking or cleaning in
order to maintain protection. Expanding gasses from each shot will carry the
protective material deep into every crevice. New greases are coming out all the
time. Dry cans are typically larger in diameter than wet cans, and the diameter
can get in the way of sights, forcing one to use the imaging technique of
aiming.
Wet cans usually vary from 1 to 1-1/4-inch in
diameter. A 1-inch diameter can will allow the use of sights unimpeded, while
larger diameters will normally occlude or impede vision through the sights. An
ablative is a material or compound that erodes or sacrifices some of itself in
order to protect and cool the underlying strata. A coolant will mix with the
hot gasses coming from a pistol barrel, quenching the flame front to some
degree, and cooling the gasses. Since the powder charge in a 9mm subsonic load
is only about 5-grains, that will result in about 3.5 grains of gas combined
with 1.5 grains of unburnt powder. It should be pointed out that most of the
powder burning that takes place will do so before the bullet ever moves out of
the cartridge case. A pistol is fairly similar to a pneumatic air gun, except
that it uses the more powerful effect of burning, hot, expanding gas, rather
than compressed air. When this hot mix of gas and particles hits a small amount
of water, grease or gel in the primary expansion chamber in the rear end of a
wet suppressor, it will mix with and be rapidly cooled by that material. The
net result is that a small-diameter wet can will provide silencing performance
that is all out of proportion to its size. A wet suppressor can be incredibly
efficient at silencing a gunshot.
The most common materials used in wet cans
are greases, foaming greases, soaps mixed with water, gels and plain water.
Grease will last for as many as 40 shots, and has the advantage of protection
against corrosion. Water will last between 4 and 6 shots, depending on the
interior volume of the can and the complexity of the baffles inside. If grease
is used it should not be overdone, as it can get in the way of the bullet path,
and this could cause problems with baffle strikes and accuracy. Some cans have
tolerances large enough to allow the use of HP ammunition. Others require that
only FMJ ammo be used. Since semiautomatic weapons always open before the
pressure has dropped completely inside suppressors, the expanding gasses will
usually come back out the rear end of the barrel. Filthy goo belches out of
both ends of the weapon, and this can make the wet can unpleasant to operate in
many situations. Some may not mind the mess, but others will. Gels are
typically water-soluble and can be rinsed out under a faucet. A military man on
a mission will want grease or water in his can to improve the stealth of the
operation. A lawyer in a three-piece suit and out to impress his buddies behind
the courthouse will be less than pleased with black grease spots on his $400
silk tie and tasseled Gucci shoes.
Sights - Again, a small can of an inch or
less in diameter will not get in the way of most pistol sights. Cans larger
than an inch in diameter will occlude the sights. Some put another set of
sights directly on the exterior of the can. Others install extended sights that
are higher than the existing factory sights. Since these are specialty items
they will be far more expensive than factory sights. Still others simply sight
down the suppressor tube. Most modern sights have a white dot and square, or
three white dots that will stand out fairly well. These sights can be used to
line up towards the area where bullet impact is intended, regardless of whether
the silencer covers the exact point of impact or not. With practice, any of
these systems can be used effectively, especially in subdued light.
Hand Cycling - Most locked-breech,
recoil-operated pistols are very difficult to get to cycle. Remember that they
were never designed to be suppressed. While most pistols will last through many
thousands of rounds of normal fire, suppressed fire can be expected to shorten
their useful life. Common techniques used to enhance cycling involve altering
cam angles, lightening the operating spring, lightening the suppressor with
lightweight materials or flimsy construction techniques, and the use of recoil
boosters. Altering the cam angles and the use of an operating spring of lighter
compression (most standard operating springs run from 18 to 25 pounds) may
cause damage to the host weapon, and could result in severe personal injury to
the operator or bystanders. The use of a recoil booster will enhance cycling,
and if a limited number of rounds are expended the weapon may not be harmed by
this. If a lot of rounds are expended the pistol may eventually suffer
premature wear and damage.
While military operators and police want a
weapon that will cycle by itself each time the trigger is pulled, there are
others who may not mind hand cycling. Hand cycling is almost identical to
carrying out a malfunction drill. When practiced, it can be very fast and
almost instinctive. Hand cycling will result in the cleanest operation, because
the breech will remain closed, causing all the filth generated to go out the
muzzle of the suppressor. Hand operation will also be the most silent, as
silencers are designed to stifle the flow of gas and noise from the muzzle, not
back through the opened breech of a semiautomatic weapon. The worst situation
will result with a weapon that only cycles some of the time. One will never
know when to hand cycle, and when not to, and that confusion will result in
indecision and lost time. If the piece actually cycled properly, racking the
slide will eject a perfectly good round out onto the ground. A weapon that is
hand cycled will not be subject to the slamming that results from the movement
of a barrel that weighs three to six times what it was designed to because of
the added weight of its silencer.
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Ammunition - The standard manufacturers
(Remington, Winchester, Federal, etc.) supply subsonic ammunition in 9mm, .40
S&W and .45 ACP. Again, Black Hills, Alabama Ammo and Orbit Ammo offer an
uncataloged 9mm FMJ bullet loadings that run about 950 fps in a handgun and
remain subsonic out of a subgun. The general rule of thumb is to use FMJ is all
but tactical situations. It feeds better and will usually stay in one piece if
it strikes a baffle. Load your own (5 grains of Accurate Arms No. 5 under a
147-grain bullet) if you have the time and patience. Try to stay at or below
950 fps, so a mild accidental overload won�t go supersonic.
A QUIETER UNSUPPRESSED RIFLE: We were recently talking with a varmint-hunting
friend in Canada, where silencers are not legal. His favorite cartridge is a
modified .221 Remington Fireball chambered in a bolt-action varmint rifle.
Because the case is very short the powder column is more compact (spherical
appears optimal) and the cartridge is even more efficient than the .223. He is
getting roughly 3,200 fps with a 40-grain bullet, using 20 grains of powder,
roughly 2/3rds of what the .223 would take. The .22 PPC is a similar cartridge,
with a larger diameter case. We have said all of this in order to speak to the
subject of relative loudness and efficiency, because varmint hunters do not
enjoy using ear protection, for the most part. The reduced capacity of the .221
Fireball makes it a more efficient cartridge than the .223. The Fireball
delivers its projectile with less noise (and about 180-fps less velocity). The
.17 caliber Mach IV is also worth looking at for small varmints and medium
ranges, however is very fussy about a clean bore.
For those who want to shoot in the open and
do not have the option of a silencer available, the use of a more efficient
cartridge is an option worth looking at. Continuing in the same vein, the use
of some sort of funnel or bloop tube on the end of a barrel will direct some of
that noise away from the shooter's ear. The old .303 British Jungle Carbine had
such a funnel, and it acted like a rocket nozzle, projecting the ear-damaging
muzzle blast away from the shooter's ear. Quite a bit of noise still issues
forth, but it will be slightly diminished, is more directional, and will
therefore not be as painful to the shooter. Typical muzzle brakes, by the
way, INCREASE THE LEVEL OF SOUND BY ROUGHLY SIXTY-FOUR TIMES over what the
shooter would normally hear. The report the shooter hears is devastatingly
painful. Just a single exposure can severely damage one's hearing when ear
protection is not used. Some of the brakes are purported to cause less noise,
but this is untrue. Shooting any modern centerfire rifle equipped with a
muzzle brake without hearing protection will severely damage anyone's hearing!
The new devices look like muzzle brakes, but
they are not. They do not reduce recoil. They merely shield the shooter from
some of the noise. Longer and larger in diameter will of course be more
efficient. There are some in the enforcement business at BATF who will look
upon these as silencers, and that is starting to cause a problem as word comes
down to hassle gun owners wherever possible. With the change in administration
this policy may diminish, or it may not. Firing a .223 or .300 Winchester
Magnum rifle equipped with one of these devices in a courtroom should remove
all doubt as to the efficiency of these as effective silencers. BATF has long
held that any device that decreases the sound level by as little as 2 dB should
be considered a silencer. Two years ago we reported that BATF has not
attempted to prosecute those who use bloop tubes. While it has been this way
for 65 years, we now hear of a case in Memphis where an individual from
California was charged. Apparently BATF officials across the country are now
moving against any individuals who have bloop tubes on their target rifle or
pistols. If you have one you are urged to take it off and cut off the
attachment component. It doesn't matter what the material is made of, how it is
attached, or how long an individual has used it. If it is mounted on a firearm
and if it reduces the sound level significantly, the owner/user is at risk for
prosecution. On a theoretical level this is mildly interesting. If it happens
to you it can be incredibly expensive, harrowing and time-consuming. These
people have no sense of humor, and will not hesitate to prosecute if it will
make headlines. Believe me, you do not want your name in the paper, nor do you
want a $20K legal bill, a $100K fine and ten years in the slammer. Remember,
normal citizens are much easier to prosecute than criminals because they stand
still. The word is now out that BATF will not hesitate to prosecute a high
profile case in this area.
ORDERS: We are still struggling hard to keep up with orders. We have been
working 70 hours a week for five years, and have canceled all but one of our
ads. Be patient. We are pedaling as fast as we can. Your chances of getting a
suppressor from Sound Tech are better if you order something that is more
rapidly made. For instance, Millennium Cans in .22 LR, .223 & .308, and
MONOLITH Cans are items we have a steady call for, hence we make up and
register a few tubes whenever we are able, and usually have some in stock. If
you want us to suppress a large-bore Magnum sniper rifle we have to build all
the pieces from scratch, and that can take quite a bit of time, especially if
we have to order materials that are not normally in stock. AS A RULE, SCREW-ON
CANS ARE DELIVERED QUICKLY. INTEGRAL CANS FOR RIFLES ARE NOT. Please bear this
in mind. With today�s technology muzzle cans with subsonic ammunition will do
almost anything an integral can will do (except not look like an unsuppressed
weapon) and they tend to stay cleaner and work longer without cleaning. We
don't normally rebuild cans from other manufacturers. It is a dirty, filthy,
lousy, nasty, thoroughly unpleasant, miserable, thankless, difficult,
low-paying job, and we are already very short on time. It is not legal for us
to "save" a number from another manufacturer's suppressor tube,
destroy the tube, and make a new one with the same number and the other
manufacturer�s stamp. Don't ask.
STAY SUBSONIC FOR MAXIMUM SUPPRESSION: In a different vein we have made up a number of CZ
452, bolt-action rifles with muzzle cans fused to their short barrels. One has
to use ammo with moderate velocity (about 950 fps) for maximum sound
suppression with these rifles. The fused cans are extremely quiet, and they
have an incredibly long service life. We recommend subsonic ammo whenever
possible. Russian Baikal Jr. Brass, and Wolf subsonic, although filthy, are
also subsonic; and are very accurate when fired in one of the new CZ rifles
with a muzzle can. Aguila 20, 40 & 60 grain subsonic ammo is very quiet in
a suppressed pistol or bolt-action rifle. The 60-grain round is not quiet in a
semi-auto rifle as the case is extracted before the pressure drops
substantially. The 60-grain SSS round will tumble in most .22 rifles with slow
twists. Aguila anticipated building a 90-grain round for the .22 Magnum.
Interesting idea, but this round will definitely need a barrel with a really
fast twist. Don�t buy hot .22 Federal HP or CCI Stinger ammo that exits around
1,400 fps. The ammo is normally not accurate, and the supersonic bullet crack
is fairly loud. A number of people have bought 9mm suppressors for their Glock,
Beretta, etc. pistols and shot 109 or 115-grain supersonic ammo through them.
Dumb! Why bother having a can with supersonic ammo? Use 147-grain, 9mm
subsonic.
9MM AND .40 S&W PISTOL CANS, BOOSTERED
AND NON-BOOSTERED: We now have a
standard line of M-Cans for 9mm and .40 S&W pistols. The regular can is 1.4
x 7 or 8 inches long. It is OK dry, and incredibly good (at least 46 dB) in the
wet mode. It will prevent most pistols from cycling because it is made of steel
and increases the weight of the barrel. It is incredibly quiet and many have
been astounded by its efficiency. Most pistols will have to be cycled by hand
for each shot. We also make a boostered can about 8-inches long, and this
allows any self-loading pistol to cycle. Even though the construction is
identical, the boostered can will never be as quiet as the plain can. We are
not totally sure why the boostered can is louder, but that is the way it is,
and we do not feel that the status will change anytime soon. If you want
optimal silence, go for the plain can that requires hand cycling. If you want a
fair level of suppression and a pistol that cycles flawlessly, go for the
boostered can. If you anticipate using a .40 S&W pistol, the.40 can will
also work with 9mm. A 9mm can will not work with the .40 S&W round! Think
about what you really want and then order.
THE MASSIVE .50 BMG CAN: We will continue to stay with the original 2.3 x
12-inch can for this powerful round. The can weighs 5.5 pounds but works better
than any of us ever expected. Retail price is $1,250, with discounts given for
quantities. Hard to believe, but most of the M-Cans, from the tiny .22 LR
Squelch , through the .223 and .308, to the massive .50 BMG are all built
around the same general plan and proportion, with size being the main variant.
ANTI-GUN ACTIVITY: We have seen a continued increase in atrocities
committed with firearms, many of which have been perpetrated solely to sway
public opinion against firearms. Now that the Clinton administration has ended
we will hopefully see a discontinuation of those staged, politically
perpetrated atrocities in the U.S. It has been said that the new millennium
will see a rise in terrorism, and I personally know one boy who is now
paralyzed from the waist down because of such an act perpetrated at sea in the
Caribbean. If you must travel to a foreign country, take some of the common
precautions to ensure that you aren�t added to the victim list. Stay out of
those countries that the US State Department warns us against. Be aware of your
surroundings. Don�t be flashy. Go for gray. Blend. Wear what the locals wear.
Take a course in self-defense with bare hands, a knife and a pistol. Stay out
of areas where trouble can occur late at night. Keep your vehicle well
maintained, with a full fuel tank, new belts and good tires. Carry a couple of
good flashlights (tiny and large), a cell phone or CB radio, a small fire
extinguisher and a can of Fix-a-Flat in your vehicle. Stay up with the current
techniques of defense against car-jacking. Remember that the cocoon of safety
provided by car windows can be an illusion. A metal baseball bat or sharp point
can shatter that illusion in a second. Try not to get boxed in by traffic or a
passing train at a crossing. Stay way back, and leave yourself one or more
escape routes. Be aware of those around your vehicle.
We have seen quite a few firearm
manufacturers fold because of pending lawsuits. Pressure has also been put on
UPS and FedEx and they are bending as well. The assault may have slackened a
bit recently, but the political machinery against firearms is now very powerful
and well established. It will maintain a steady pressure. If you really want
something unusual, don�t wait around forever. Think about what you really want.
The day will come when it is banned, and the opportunity to acquire it will
disappear.
SHIPPING FIREARMS: The rate of thievery is still very high, even with
the newer measures UPS, Fed Ex and the U.S.P.O. have taken. Use large, strong
cardboard boxes to ship small firearms, insure for full value & do not
label the weapon as a firearm. Use initials if the weapon is sent to a dealer
with a firearm-related name. Ask for an adult signature. Send the weapon COD,
as even a small amount ($10) will cause the driver to make sure that a human
being has to be present on the receiving end to pay for the package. Please do
not forget to label your firearm with your name, address and phone number! We
still get a lot of weapons with no name, no phone number and no letter of
instruction inside. We are not mind readers! We take from 400 to 600 phone
calls a week, and have a hard time sorting everything out. If your weapon has a
magazine, send one (and only one) magazine with the weapon.
A pile of
granulated rubber is still the safest and most silent backstop medium
available. Shoot quietly. Shoot safely.